When I built the cabinet that houses my marking and measuring tools, I wanted to make sure each tool had its own spot and would stay fixed. I cut the drawer bottoms and used contact cement to adhere ¼" cork sheet to one side. Using an X-acto knife, I cut around each tool, then peeled the cork off the plywood with a chisel. I made the handles with hand planes, cut them to length and glued them to the fronts using a rubbed hot hide glue joint.
My dedicated shop space is about 8′ x 4′, the rest is a one car garage that needs to stay open for my wife’s car. I will sometimes set up some plywood and sawhorses in that space for assembly though. The section that is my dedicated shop has a floor made of 2″x6″ lumber stretched out over joists on top of dirt. It is an old floor filled with knot holes, cracked or broken boards (with temporary plywood screwed over them) and just generally uneven. If I cannot build a shed as my new workshop I will be looking at redoing the floor in my current space. Not sure how I would go about it though.
And this is the front side which is where I primarily stand when using the table. The top surface has 3/4” holes on 4” centers to allow clamping material pretty much anywhere on the table. It also features a hollow torsion box design for added stiffness to the top surface and empty space just below the work surface to place hand tools out of the way when working on something.
I am sharing here a link to the detailed tutorial written by Pete at diypete.com, who shares the step by step process for making a wonderful barrel coffee table from scratch. He also tells you what items you’ll need for this project and where to find them. For example, you can buy an old whiskey barrel online or from a local whiskey store for a few bucks, if you haven’t already got one.
Another dead simple website that offers high-quality free woodworking plans for beginners. If you have worked on wood for a long time, the free plans offered on wood gears will be your cup of tea. Their plans are one of the most detailed we have seen yet. The only caveat is, if you want more complex designs, you will have to pay a small fee. But we think it is well worth it!
Start with ¾" plywood that is twice as wide as the depth of the cabinet and as long as one side and top/bottom. I crosscut the top and bottom off of one end and set it aside. Then, using a ½" dado stack in my table saw, I cut a series of ¼" deep dadoes across the sides. Make the spacing between them uniform so that the drawers are interchangeable. Finally, rip the sides and top/bottom in half to separate them and assemble the cabinet however you please. If you want to hang it on a wall, attach a French cleat to the back at the top and a batten of equal thickness at the bottom.
The beauty of this project lies in the simplicity. All you need are 3 pieces of wood of your choice (though we must admit natural hardwoods will look incredible), sanding block, clamps, wood glue and finishing product. The hardest step of the whole tutorial is measuring – as always, measure 9 times, cut once! You wouldn’t want to finish your project and then realize it doesn’t have enough space to fit your DVD player, would you?