Plywood and long stock can also be a challenge to store in a shop. When I had an 8' bank of cabinets in my shop, I used to slide my sheet goods in behind it. Now that they are gone, I just stand them up against the wall and use a wedge system to keep them neat and upright. Long, narrow material goes on my lumber rack beside my table saw. I also store dry lumber standing on end in one corner of my bench room.
The shop you see in the layout is my current setup and has evolved over many years to accommodate most importantly the acquisition of newer equipment but also better work flow. It is a free standing two story traditional barn style with office and storage space on the second level. Lumber and supplies are moved in and out of the shop through the front overhead door. To the left of the door are the lumber and plywood storage racks. Across from the lumber rack and to the right of the overhead door is the radial arm saw, miter saw and mortise utilizing a single fence system for all operations. Below and above these are cabinets and storage for misc. power hand tools.
Jay, You gave some vital advise- not to go into debt over a tool. Unfortunately I do owe a little for some of my things about $300.00 worth, but I went from $60,000/year income down to $25,000/year when I retired due to bone CA I had as a teen.( I was only suppose to live 3 month and I am now 54, so guess they were wrong about that.) But with age comes arthritis in the arek9a of surgery and was force to give up my job as a mail carrier. The income drop was and is huge for me. I have paid cash for 90% of my tools, but some i have had to charge. I really only need one more tool which is a Thickness planer. I’m holding out for a sale on the Rigid Planer which has all the features I want. Enough about me. I have watched your shop grow from the first video to this video and it has come out beautifully and a model for others to follow, especially your Miter station. Anyone with that amount of space could easily make it with your plans,or just watching the build video’s. You have utilized every inch of that garage perfectly, and I love the idea of having a rolling storage rack for sheet goods that can be moved to you truck to unload and move back into place. You have come along way in a years time. Maybe I should start making bigger item and sell them out front on my lawn, instead of on Etsy. Best of luck always Jay. PS.- I’m wearing your shirt that say’s” Nothing works unless you do”. It’s my motto now.~Dolly
Have you got an old whiskey barrel at home that you haven’t used for ages? If yes, this project is for you. You can make a really beautiful coffee table from that old whiskey barrel in a few easy steps. Apart from a coffee table, whiskey barrels can also be used to build several other furniture items. But that is a talk for later. Here, we will discuss how to make a coffee table from a whiskey barrel.
Directly behind my table saw is my 4′ x 8′ modified Paulk workbench that I consider my assembly table as well as an outfeed table. Here’s a shot of the back side of it. I currently have a bunch of 2×10 material on it for an upcoming project and really didn’t want to unload it just for the picture. You can see completed pictures of the project with all of my modifications and changes here.
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When I built the cabinet that houses my marking and measuring tools, I wanted to make sure each tool had its own spot and would stay fixed. I cut the drawer bottoms and used contact cement to adhere ¼" cork sheet to one side. Using an X-acto knife, I cut around each tool, then peeled the cork off the plywood with a chisel. I made the handles with hand planes, cut them to length and glued them to the fronts using a rubbed hot hide glue joint.
So that takes care of the center of my shop. I’ll work my way around the perimeter starting at the right wall and moving left. The first item is my rolling plywood cart. I built this a few weeks ago to replace my unsuccessful stationary plywood rack. It’s an 8′ plywood cart that stores full sheets of plywood on one side and off-cuts on the other side. Because it’s on casters I can easily push it outside next to my truck to load it up and also push the entire cart behind the table saw to reduce the distance I need to carry full sheets to be cut down. It’s the design in issue 205 of Wood Magazine.
Can you believe that this amazing wine rack the image below has been built using old wood pallets? Perhaps you can. Isn’t it wonderful that your old wood pallets can be reused to build something so beautiful and useful? I am not a drinker but I liked the idea so much that I just couldn’t resist making myself one. Although later I gifted it to my parents, who totally loved it.
I love a good shop tour, but it’s super motivating to me to hear you say that you built it all in a few years on good old-fashioned hard work. About 8 years ago, I lost an office job and began working with my hands, first doing siding and windows, and now installing home media systems. It has completely changed my work ethic, and my motto now is, “If you ain’t sweating, you ain’t working.”
There’s nine more drawers that I didn’t take interior pictures of because it’s just generic stuff. But I will go through the contents for you. Top to bottom in the left column is a drawer for manuals, a drawer for every letter that I have received from all of you out there, and a drawer for my electrical tools and supplies. Top to bottom in the center column is a drawer for miscellaneous hand tools that are more general household and carpentry related such as pry bars, putty knives, and drywall tools, a drawer for hammers, mallets and squares, and a drawer for all of my hand held cutting tools like handsaws, knives, and chisels. Top to bottom in the third column is a drawer for all types of brushes, a drawer for all of my sanding tools and supplies, and a drawer for all of my router bits and attachments.
And while it would be ideal to limit our workshop to workshop stuff only, we often find things like gardening tools and general household stuff encroaching on our shop space. If it can’t be helped, it’s best to dedicate a corner for non-shop stuff and limit it to that area. In my shop, I have an area cordoned off with a salvaged bi-fold door which quarantines the garden tools.
Working on one side at a time, glue and nail the side to the back. Apply glue and drive three 1-5/8-in. nails into each shelf, attach the other side and nail those shelves into place to secure them. Clamps are helpful to hold the unit together while you’re driving nails. Center the top piece, leaving a 2-in. overhang on both sides, and glue and nail it into place. Paint or stain the unit and then drill pilot holes into the top face of each side of the unit and screw in the hooks to hold your ironing board. Mount the shelf on drywall using screw-in wall anchors.
The procedure is very easy to understand and follow for anyone with a little woodworking knowledge. Make sure to collect all the items you need before you start with the project. You may even ask Tracy your queries directly in the comment section of the tutorial post. Or you can ask them here. Either way, I hope that you manage to build this one nicely.
In my machine shop, I store my thickness planer under the infeed table of my jointer. The feed direction of the planer is one direction and the jointer the other. This works especially well because I can joint all my boards and stack them on a cart or sawhorses; then, without reorienting them, I can feed them through the planer (after I pull it out, of course).
Spanning 14-1/2′ of the back wall is my miter saw station. Completing this has resulted in a huge increase in storage space, organization, and convenience when using the miter saw. It features 20 drawers and a pull out tray for storing my planer out of the way. Eight upper storage bins are for commonly used items such as my cordless tools as well as other items that don’t need to be stored away from dust. There is integrated dust collection for the miter saw and a stop block to the left of the saw with roughly 106” of capacity.
The items you’ll need for this project include wood board, power drill, tape measure, adhesive, etc. Read the tutorial for details. Follow the steps properly to make a nice and strong wall rack. This rack makes use of magnets to hold metal items. The tutorial explains the procedure for building this beautiful wall rack. Make sure to use only high quality items for any woodworking project. Use the rack only to hang items that are not too heavy for the magnet to hold. Also, be careful while working around this wall rack and beware of the knives falling off the rack.
Fill all holes with wood filler and let dry. Apply additional coats of wood filler as needed. When wood filler is completely dry, sand the project in the direction of the wood grain with 120 grit sandpaper. Vacuum sanded project to remove sanding residue. Remove all sanding residue on work surfaces as well. Wipe project clean with damp cloth. It is always recommended to apply a test coat on a hidden area or scrap piece to ensure color evenness and adhesion. Use primer or wood conditioner as needed.