This is not a guide to shop layout. That may, in fact come later, depending on how much time I devote to this web site. These are important issues that you must consider as you design your shop. My shop is in my garage. Even as we were picking out house designs I knew it would be in my garage. That means that there isn’t a time since we decided to build that I haven’t been considering these issues, and planning and changing plans. That is the nature of it. I knew what I would settle for as a minimum, and made sure it was expendable enough to ensure I could change my mind if I needed or wanted.
Just wanted to show gratitude for the inspiration and knowledge you’ve given. As a former science teacher AND compositor/animator, I can really get down with your attention to detail, clear views/instructions, editing skills and work ethic. I’ve been watching your vids here and there since the sawhorses, of which I have my 2 sets. Since then I’ve been taking your lead and built the conduit rack, multi-function TS hold-down jig and a few more. I appreciate being able to mold them into a workable set up for my 12×20 shop. It’s great to see your success and I wish you the best. You’re doing good things, man, so keep it up.
Begin by cutting off a 10-in. length of the board and setting it aside. Rip the remaining 38-in. board to 6 in. wide and cut five evenly spaced saw kerfs 5/8 in. deep along one face. Crosscut the slotted board into four 9-in. pieces and glue them into a block, being careful not to slop glue into the saw kerfs (you can clean them out with a knife before the glue dries). Saw a 15-degree angle on one end and screw the plywood piece under the angled end of the block.
The table saw is always connected to my dust collector with a couple pieces of 4” flex hose and some 4” sewer and drain PVC pipe and a homemade blast gate. The port on the table saw is at the rear of the cabinet and this particular area of the shop sees the least amount of foot traffic so I have no problem just leaving the ducting on the floor. I also always have a few other cords on the floor here. I see this as the same principle as walking onto a porch. You know the steps are there so you pick up your feet. I know the pipe is there so I pick up my feet. Not a trip hazard in my opinion.
The miter saw itself is a Ridgid 12” sliding miter saw. I spray painted the handle and motor housing black to match the rest of my tools but didn’t do anything with the insert plate. I plan on making a few down the road so I didn’t bother with painting it. The station has a passive dust collection box around the saw. There is a 4” port at the bottom of the box to create an air draft that pulls the dusty air into the box. The larger chips collect behind the saw wherever they land. My main objective here was to get rid of the dusty air. All of the larger dust can be pushed into the dust port once or twice a year after it builds up.
Their plans are delivered in a PDF format as part of a vlog series. They have regular episodes in the form of “seasons” and “episodes”. Your head will spin with the sheer number of “episodes” on the website. At the time of writing, it is at season 9, episode 933. A small caveat, though, is that you have to subscribe to their newsletter to download the free plans. No biggie. It’s just something to keep in mind.