Fill all holes with wood filler and let dry. Apply additional coats of wood filler as needed. When wood filler is completely dry, sand the project in the direction of the wood grain with 120 grit sandpaper. Vacuum sanded project to remove sanding residue. Remove all sanding residue on work surfaces as well. Wipe project clean with damp cloth. It is always recommended to apply a test coat on a hidden area or scrap piece to ensure color evenness and adhesion. Use primer or wood conditioner as needed.
My dedicated shop space is about 8′ x 4′, the rest is a one car garage that needs to stay open for my wife’s car. I will sometimes set up some plywood and sawhorses in that space for assembly though. The section that is my dedicated shop has a floor made of 2″x6″ lumber stretched out over joists on top of dirt. It is an old floor filled with knot holes, cracked or broken boards (with temporary plywood screwed over them) and just generally uneven. If I cannot build a shed as my new workshop I will be looking at redoing the floor in my current space. Not sure how I would go about it though.
Though our shops never seem to be spacious enough, how you store what’s inside can make the difference between a neat, organized work space and a disaster zone. The first priority is to have a good look at what’s in your shop and decide how often you use it. Things that you never use have no place in a tight shop. Items that you use only rarely or are overstock should be stored on a top shelf or in another room – not on the prime, easy-access shelves. I have laid claim to a few bays of shelving in our storage room. I store all my overstock hardware in full-extension pull-outs so I can find it easily when needed. In the storage room, I also store my benchtop tools that I use less frequently. All are fairly heavy, so I make sure to store them at about waist height to make it easy on my back.
French cleats are a simple way to hang things on walls while allowing easy repositioning. One bevelled cleat is fastened to the wall and the other is fastened to whatever you want to hang. One catches the other and gravity does the rest. French cleats are commonly cut at 45 degrees but I prefer to cut mine at around 30 degrees. This makes them easier to lift off the wall (especially way up high) without sacrificing security.
It’s been a solid year since moving into this house and starting my shop. Nearly everything in my shop is on casters for mobility. In my opinion the most important tool in any woodshop is the table saw so lets start there. My table saw is a SawStop PCS with 52” rip capacity. The attention to detail on this machine is phenomenal. I have the industrial mobile base for it which makes the single heaviest item in my shop one of the easiest to move. The base lifts the entire saw, including the extension wing, several inches with ease. It is actually in the up position in the following image. I also spray painted the location of the extension wing supports on the ground so I can easily locate a familiar position when setting up the saw. Because moving it around the shop on the mobile base is effortless I find myself moving it out of the way frequently when I know I’m not going to be using it for a while. I also keep a couple trash cans near the table saw.
Start with ¾" plywood that is twice as wide as the depth of the cabinet and as long as one side and top/bottom. I crosscut the top and bottom off of one end and set it aside. Then, using a ½" dado stack in my table saw, I cut a series of ¼" deep dadoes across the sides. Make the spacing between them uniform so that the drawers are interchangeable. Finally, rip the sides and top/bottom in half to separate them and assemble the cabinet however you please. If you want to hang it on a wall, attach a French cleat to the back at the top and a batten of equal thickness at the bottom.
An excellent introduction to woodworking is to use crates as your main material. The boxes are already formed, which means less assembly work for you—yet it looks impressive once your project is altogether. With this crate coffee table, you still get to practice your skills adding the casters and the center box. Finish with a little stain, and this table is ready to roll. You can find the full tutorial at DIY Vintage Chic.
Slice, dice and serve in style on this easy, attractive board. We’ll show you a simple way to dry-fit the parts, scribe the arc and then glue the whole thing together. We used a 4-ft. steel ruler to scribe the arcs, but a yardstick or any thin board would also work. Find complete how-to instructions on this woodworking crafts project here. Also, be sure to use water-resistant wood glue and keep your board out of the dishwasher or it might fall apart. And one more thing: Keep the boards as even as possible during glue-up to minimize sanding later. For great tips on gluing wood, check out this collection.