Fast forward two and a half years since the start of shop #2. My wife finished college and my online business was at a sustainable point for me to leave my day job which lead us to house shopping. We ended up getting our first house together on July 2nd 2014. The house we found fit literally every one of our criteria including the most important for me which was a two car garage. With an empty garage to start my current shop I gave the walls a fresh coat of white paint and ran new electrical wires for the shop inside a long box along the bottom of the left and rear walls.
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Learning from the ideas of other woodworkers, while avoiding their mistakes is an excellent way to design and set-up your own shop layout. Setting up a woodworking shop as a hobby place, or for a some one more serious, who even may venture off into some sort of woodworking business; is not as easy as it might sound. Knowing the correct steps to follow will save you time and money, but it will also save you a lot of stress down the road.
Plywood and long stock can also be a challenge to store in a shop. When I had an 8' bank of cabinets in my shop, I used to slide my sheet goods in behind it. Now that they are gone, I just stand them up against the wall and use a wedge system to keep them neat and upright. Long, narrow material goes on my lumber rack beside my table saw. I also store dry lumber standing on end in one corner of my bench room.
Lumber and supplies are moved in and out of the shop through the front overhead door. To the left of the door are the lumber and plywood storage racks. Across from the lumber rack and to the right of the overhead door is the radial arm saw, miter saw and mortise utilizing a single fence system for all operations. Below and above these are cabinets and storage for misc. power hand tools. Next to the radial arm saw and in the corner is the floor drill press with accessory storage next to it for all drilling operations. Across from the radial arm saw is a separate workstation set up with a small portable table saw and router set-up with storage underneath for routers, bits and accessories.
Here’s a traditional Swedish farm accessory for gunk-laden soles. The dimensions are not critical, but be sure the edges of the slats are fairly sharp?they’re what makes the boot scraper work. Cut slats to length, then cut triangular openings on the side of a pair of 2x2s. A radial arm saw works well for this, but a table saw or band saw will also make the cut. Trim the 2x2s to length, predrill, and use galvanized screws to attach the slats from underneath. If you prefer a boot cleaner that has brushes, check out this clever project.
No doubt many of us would love to have a huge, 2000 square foot building devoted to woodcraft, on a wooded acreage somewhere. But there is a reality that goes with a hobby shared by numerous ordinary people: very few really have the means to set up such palatial workshops. We have our lives to lead, and engaging in such a venture is out of the reach for most, myself included. This article is dedicated to workshops for "the rest of us."
Jay, You gave some vital advise- not to go into debt over a tool. Unfortunately I do owe a little for some of my things about $300.00 worth, but I went from $60,000/year income down to $25,000/year when I retired due to bone CA I had as a teen.( I was only suppose to live 3 month and I am now 54, so guess they were wrong about that.) But with age comes arthritis in the arek9a of surgery and was force to give up my job as a mail carrier. The income drop was and is huge for me. I have paid cash for 90% of my tools, but some i have had to charge. I really only need one more tool which is a Thickness planer. I’m holding out for a sale on the Rigid Planer which has all the features I want. Enough about me. I have watched your shop grow from the first video to this video and it has come out beautifully and a model for others to follow, especially your Miter station. Anyone with that amount of space could easily make it with your plans,or just watching the build video’s. You have utilized every inch of that garage perfectly, and I love the idea of having a rolling storage rack for sheet goods that can be moved to you truck to unload and move back into place. You have come along way in a years time. Maybe I should start making bigger item and sell them out front on my lawn, instead of on Etsy. Best of luck always Jay. PS.- I’m wearing your shirt that say’s” Nothing works unless you do”. It’s my motto now.~Dolly
Spanning 14-1/2′ of the back wall is my miter saw station. Completing this has resulted in a huge increase in storage space, organization, and convenience when using the miter saw. It features 20 drawers and a pull out tray for storing my planer out of the way. Eight upper storage bins are for commonly used items such as my cordless tools as well as other items that don’t need to be stored away from dust. There is integrated dust collection for the miter saw and a stop block to the left of the saw with roughly 106” of capacity.
This is probably one the easiest woodworking projects you will find here. Although easy, a doormat is an equally important and useful item for households. As you can see in the image below, you will only need some 2X2 wooden boards and rope to build a simple doormat. This doormat is mostly useful for outdoor and porch. It will easily remove all the mud from your shoes with just one wipe. It is also very easy to clean and looks fabulous even if it is dirty.
Start with ¾" plywood that is twice as wide as the depth of the cabinet and as long as one side and top/bottom. I crosscut the top and bottom off of one end and set it aside. Then, using a ½" dado stack in my table saw, I cut a series of ¼" deep dadoes across the sides. Make the spacing between them uniform so that the drawers are interchangeable. Finally, rip the sides and top/bottom in half to separate them and assemble the cabinet however you please. If you want to hang it on a wall, attach a French cleat to the back at the top and a batten of equal thickness at the bottom.
The final corner of my shop houses my Grizzly G0703P mobile dust collector. I upgraded to this unit shortly after setting up this shop as my last dust collector was setup to exhaust air outside. The separator I made for it wasn’t efficient enough to modify again for a canister filter for exhausting air inside the shop. I really didn’t want to deal with modifying my dust collector again so I got this. Above the dust collector is my retractable air hose reel that I mentioned earlier. I like having this here as the only times I use compressed air is to fill up the my vehicle tires or to spray a finish which I do outside.
The next vertical tool is my 13” benchtop drill press. It’s a cheap Harbor Freight model that isn’t perfect but isn’t a bad buy either. It has several flaws that I would consider “areas for improvement” and not problems. I would purchase this again if I had to do it over. I have a larger drill pres table with integrated storage drawers for it but find it to be a little too big for where I currently have the drill press in the shop.
This is another example of small woodwork projects that require good time and woodworking skills. This item is built using multiple wooden parts. Each part is shaped in a specific design and then all parts are attached together to make the final TV set. I have never tried building this one, mostly because I don’t own an iPhone, but also because making this item is not an easy task. By the way, it works fine with all kinds of phones.
Aside from the privacy it offers, a latticework porch trellis is a perfect way to add major curb appeal to your home for $100 or less. The trellis shown here is made of cedar, but any decay-resistant wood like redwood, cypress or treated pine would also be a good option. Constructed with lap joints for a flat surface and an oval cutout for elegance, it’s a far upgrade from traditional premade garden lattice. As long as you have experience working a router, this project’s complexity lies mostly in the time it takes to cut and assemble. Get the instructions complete with detailed illustrations here.
Mate, I started watching you after seeing a kerf cutting dado jig out of a drywall screw and a few pieces of scrape. You have gone from strength to strength. Each project bigger and better. But not unachievable to the average home woodworker. Keep up the good work. Your Scetchup tutorials are so easy to follow. I have learnt heaps watching you. Now a year after your big move your going strong. Thank you Jay
Have you got an old whiskey barrel at home that you haven’t used for ages? If yes, this project is for you. You can make a really beautiful coffee table from that old whiskey barrel in a few easy steps. Apart from a coffee table, whiskey barrels can also be used to build several other furniture items. But that is a talk for later. Here, we will discuss how to make a coffee table from a whiskey barrel.
The lower, far left cabinet houses my planer on bottom. Every drawer slide in this miter saw station is a 24” full extension slide except these. To give just a little bit more room when removing the planer for use I opted for 26” full extension slides here. The planer is a DW735 DeWalt planer. When it was in it’s previous setup I gave more info and thoughts on it which can be found here.
Building a Wooden Office Desk Organizer is an easy task for a professional woodworker, but not so much for normal people like you and me. But that doesn’t mean you cannot do this. Two years ago, I had almost no woodworking experience, but now I make most of my household and office wooden items by myself. This saves me a lot of money. And believe me when I say this; you can also manage to make wonderful wood items with a little practice and some woodworking experience.
Get perfectly, consistently spaced and centered shelf-pin holes! Economical and practical, this jig can be used on assembled or unassembled cabinetry. Re-designed handle includes two storage compartments for self-centering bits! Ideal for adding shelves to new or existing cabinets. Drills holes either 1-7/16" or 2-1/2" from edge. Insert shelf pin in top or bottom position to extend jig for continuous drilling. Shelving Jigs measure 20" long Additional Self-Centering Bits available.
You can transfer a graphic on any wood piece of your choice, including a frame, top of a table, etc. The surface should be clean and big enough for the graphic paper. I am also sharing a video tutorial here that explains in detail the process of transferring any graphic to a wooden surface using a freezer paper. Just gather the items you need and follow this video to carve your favorite designs on your favorite wood items.
Moving left is my vertical tool area. Most noticeably are the Detroit sports flags on the wall. I grew up just west of Detroit in Livonia Michigan until I was about 14 or 15 when I moved to Mississippi. I absolutely love where I live in Mississippi but you can’t take the sports fan out of a kid. Growing up watching the horrible 1990’s Lions teams really makes me appreciate the current roster.
Directly behind my table saw is my 4′ x 8′ modified Paulk workbench that I consider my assembly table as well as an outfeed table. Here’s a shot of the back side of it. I currently have a bunch of 2×10 material on it for an upcoming project and really didn’t want to unload it just for the picture. You can see completed pictures of the project with all of my modifications and changes here.
Isn’t this amazing that instead of having to throw that old furniture piece away, you can now reuse it to build something even more beautiful? If you do not like this particular idea, there are many other re-purposeful furniture items you can build from an old dresser. Just search the internet for other DIY project ideas. Here is a link to the video tutorial that explains the same procedure in a more practical manner that you can easily follow through.
Woodworkers are a social bunch, and there are a few popular forums where people share thoughts on tools, discuss technique at length, and—of course—upload their plans. Some of the most active online woodworking communities include Lumberjocks, Woodworking Talk, Wood Magazine, WoodNet, Kreg, and Sawmill Creek. Search those to see if they have what you’re looking for (either with their built-in search tool or with Google’s site-specific search, e.g. site:lumberjocks.com side table).