Fill all holes with wood filler and let dry. Apply additional coats of wood filler as needed. When wood filler is completely dry, sand the project in the direction of the wood grain with 120 grit sandpaper. Vacuum sanded project to remove sanding residue. Remove all sanding residue on work surfaces as well. Wipe project clean with damp cloth. It is always recommended to apply a test coat on a hidden area or scrap piece to ensure color evenness and adhesion. Use primer or wood conditioner as needed.
Do you have DVDs scattered all over the room? We offer this handsome cabinet as one solution to the clutter. As shown, the cabinet is 42 in. wide and holds about 60 DVD cases. Go ahead and expand or shrink the width to better hold your collection or to fit a particular spot on the wall. The construction techniques will be the same no matter the width.
The bandsaw has a 6-3/8” resaw capacity. I find this to be enough for my needs but after recently acquiring some larger chunks of a bradford pear tree that came down in a storm I realized it would be nice to have greater resaw capacity just for getting larger chunks into usable sizes. I don’t think that has justified an upgrade to a larger bandsaw or a riser block kit for me though.
Cut off a 21-in.-long board for the shelves, rip it in the middle to make two shelves, and cut 45-degree bevels on the two long front edges with a router or table saw. Bevel the ends of the other board, cut dadoes, which are grooves cut into the wood with a router or a table saw with a dado blade, cross- wise (cut a dado on scrap and test-fit the shelves first!) and cut it into four narrower boards, two at 1-3/8 in. wide and two at 4 in.
The shop you see in the layout is my current setup and has evolved over many years to accommodate most importantly the acquisition of newer equipment but also better work flow. It is a free standing two story traditional barn style with office and storage space on the second level. Lumber and supplies are moved in and out of the shop through the front overhead door. To the left of the door are the lumber and plywood storage racks. Across from the lumber rack and to the right of the overhead door is the radial arm saw, miter saw and mortise utilizing a single fence system for all operations. Below and above these are cabinets and storage for misc. power hand tools.
Below the top structure I mounted a long power outlet bar to have a convenient power location for whatever corded tool I am using at the table. Below that is the lower shelf which I built specifically to house my X-Carve CNC machine. This machine has 1000mm rails so making a dedicated cart for it would take up quite a bit of valuable floor space. The idea behind storing it on this shelf was so that I could easily slide it off and place it on the top work surface to use it. However, I haven’t actually removed it from it’s current location yet. I can use it where it is with no problems.
Though our shops never seem to be spacious enough, how you store what’s inside can make the difference between a neat, organized work space and a disaster zone. The first priority is to have a good look at what’s in your shop and decide how often you use it. Things that you never use have no place in a tight shop. Items that you use only rarely or are overstock should be stored on a top shelf or in another room – not on the prime, easy-access shelves. I have laid claim to a few bays of shelving in our storage room. I store all my overstock hardware in full-extension pull-outs so I can find it easily when needed. In the storage room, I also store my benchtop tools that I use less frequently. All are fairly heavy, so I make sure to store them at about waist height to make it easy on my back.
We cut the supports 16 in. long, but you can place the second shelf at whatever height you like. Screw the end supports to the walls at each end. Use drywall anchors if you can’t hit a stud. Then mark the position of the middle supports onto the top and bottom shelves with a square and drill 5/32-in. clearance holes through the shelves. Drive 1-5/8-in. screws through the shelf into the supports. You can apply this same concept to garage storage. See how to build double-decker garage storage shelves here.
Google is probably the first place where most people would start searching for woodworking plans, but often the top results can be a mix of articles and how-to pieces that just aren’t detailed enough. Sometimes they’ll link to the plans (like we try to here at Lifehacker), but other times, they’re just showing off a cool project. There are better, more precise ways of finding what you’re looking for.