The miter saw itself is a Ridgid 12” sliding miter saw. I spray painted the handle and motor housing black to match the rest of my tools but didn’t do anything with the insert plate. I plan on making a few down the road so I didn’t bother with painting it. The station has a passive dust collection box around the saw. There is a 4” port at the bottom of the box to create an air draft that pulls the dusty air into the box. The larger chips collect behind the saw wherever they land. My main objective here was to get rid of the dusty air. All of the larger dust can be pushed into the dust port once or twice a year after it builds up.
Though our shops never seem to be spacious enough, how you store what’s inside can make the difference between a neat, organized work space and a disaster zone. The first priority is to have a good look at what’s in your shop and decide how often you use it. Things that you never use have no place in a tight shop. Items that you use only rarely or are overstock should be stored on a top shelf or in another room – not on the prime, easy-access shelves. I have laid claim to a few bays of shelving in our storage room. I store all my overstock hardware in full-extension pull-outs so I can find it easily when needed. In the storage room, I also store my benchtop tools that I use less frequently. All are fairly heavy, so I make sure to store them at about waist height to make it easy on my back.
Above my miter saw station along the entire length of the back wall minus the area needed to get into my attic are wasted space garage storage shelves. This is where I throw any household items that don’t have a place in the house and I don’t want taking up space in my shop. I also store empty boxes up there for future shipping purposes as needed. This project was a duplicate of what I made above the garage door shortly after moving into the house.
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Cut the 6-1/2-in. x 3-in. lid from the leftover board, and slice the remaining piece into 1/4-in.-thick pieces for the sides and end of the box. Glue them around the plywood floor. Cut a rabbet on three sides of the lid so it fits snugly on the box and drill a 5/8-in. hole for a finger pull. Then just add a finish and you’ve got a beautiful, useful gift. If you don’t have time to make a gift this year, consider offering to do something for the person. You could offer to sharpen their knives! Here’s how.
Hey, I want to build all of these (and I did read to the end), but my list of projects is so long that any one of these will have to wait ’til next year (and i don’t mean January). thanks for all these ideas. there is one more i read about in the Handy Family Man. It is an adaptation to your shop vac that puts the hose at your project so it sucks up the dust as it is produced. Wonderful, right? Maybe next year!
There’s nine more drawers that I didn’t take interior pictures of because it’s just generic stuff. But I will go through the contents for you. Top to bottom in the left column is a drawer for manuals, a drawer for every letter that I have received from all of you out there, and a drawer for my electrical tools and supplies. Top to bottom in the center column is a drawer for miscellaneous hand tools that are more general household and carpentry related such as pry bars, putty knives, and drywall tools, a drawer for hammers, mallets and squares, and a drawer for all of my hand held cutting tools like handsaws, knives, and chisels. Top to bottom in the third column is a drawer for all types of brushes, a drawer for all of my sanding tools and supplies, and a drawer for all of my router bits and attachments.
To the left of the cart on the wall is my universal clamp rack and finishing supply rack. They are both mounted to the wall with a french cleat. The clamp rack is a universal design I recently made to hold every one of my clamps without having to make specific profile holders for each style clamp. Having them all in one location is very convenient. My finishing supply rack was made in my previous shop and has served me well. I’ve currently outgrown it slightly but I really like the efficiency of storage for finishing supplies. It has a few short shelves for quart size cans and a few shelves for standard spray size cans. I might make a larger version of this in the future.
Spanning 14-1/2′ of the back wall is my miter saw station. Completing this has resulted in a huge increase in storage space, organization, and convenience when using the miter saw. It features 20 drawers and a pull out tray for storing my planer out of the way. Eight upper storage bins are for commonly used items such as my cordless tools as well as other items that don’t need to be stored away from dust. There is integrated dust collection for the miter saw and a stop block to the left of the saw with roughly 106” of capacity.
The table saw is always connected to my dust collector with a couple pieces of 4” flex hose and some 4” sewer and drain PVC pipe and a homemade blast gate. The port on the table saw is at the rear of the cabinet and this particular area of the shop sees the least amount of foot traffic so I have no problem just leaving the ducting on the floor. I also always have a few other cords on the floor here. I see this as the same principle as walking onto a porch. You know the steps are there so you pick up your feet. I know the pipe is there so I pick up my feet. Not a trip hazard in my opinion.
The shop you see in the layout is my current setup and has evolved over many years to accommodate most importantly the acquisition of newer equipment but also better work flow. It is a free standing two story traditional barn style with office and storage space on the second level. Lumber and supplies are moved in and out of the shop through the front overhead door. To the left of the door are the lumber and plywood storage racks. Across from the lumber rack and to the right of the overhead door is the radial arm saw, miter saw and mortise utilizing a single fence system for all operations. Below and above these are cabinets and storage for misc. power hand tools.
My first woodworking “shop” was in the living room and kitchen of a run-down house trailer (2008-ish). Nothing pretty at all but it was functional. At that time I was living on my own with a job paying just over minimum wage. The engine in my truck blew a head gasket and the only option for me to rebuild the engine without going into debt was to sell off my woodshop. I sold everything but my miter saw. It was a hard lesson learned on being prepared with an emergency fund and I’ll never put myself in that kind of situation again.
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This particular tray is made using reclaimed barn wood but the author of the project Beyond The Picket Fence surprised everyone with one fact: reclaimed barn wood has often some areas turned pink due to cow urine. If you check the project more closely, you’ll also notice some areas of the tray being almost bright pink. That’s something you don’t see every day!