The shop you see in the layout is my current setup and has evolved over many years to accommodate most importantly the acquisition of newer equipment but also better work flow. It is a free standing two story traditional barn style with office and storage space on the second level. Lumber and supplies are moved in and out of the shop through the front overhead door. To the left of the door are the lumber and plywood storage racks. Across from the lumber rack and to the right of the overhead door is the radial arm saw, miter saw and mortise utilizing a single fence system for all operations. Below and above these are cabinets and storage for misc. power hand tools.
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The table saw is always connected to my dust collector with a couple pieces of 4” flex hose and some 4” sewer and drain PVC pipe and a homemade blast gate. The port on the table saw is at the rear of the cabinet and this particular area of the shop sees the least amount of foot traffic so I have no problem just leaving the ducting on the floor. I also always have a few other cords on the floor here. I see this as the same principle as walking onto a porch. You know the steps are there so you pick up your feet. I know the pipe is there so I pick up my feet. Not a trip hazard in my opinion.
And while it would be ideal to limit our workshop to workshop stuff only, we often find things like gardening tools and general household stuff encroaching on our shop space. If it can’t be helped, it’s best to dedicate a corner for non-shop stuff and limit it to that area. In my shop, I have an area cordoned off with a salvaged bi-fold door which quarantines the garden tools.
Here’s a traditional Swedish farm accessory for gunk-laden soles. The dimensions are not critical, but be sure the edges of the slats are fairly sharp?they’re what makes the boot scraper work. Cut slats to length, then cut triangular openings on the side of a pair of 2x2s. A radial arm saw works well for this, but a table saw or band saw will also make the cut. Trim the 2x2s to length, predrill, and use galvanized screws to attach the slats from underneath. If you prefer a boot cleaner that has brushes, check out this clever project.
As you can see in the image, this shelf goes on both sides of the corner wall. It looks beautiful and can be used to organize books, trophies, pictures frames and many other things. The strength and design of the shelf depends on how properly you build it. First time workers definitely need some guidance to help them with the process. Therefore, I am including this basic video that I found on YouTube that demonstrates the process of making corner wall wooden shelves.
This rack can be built from old unused wood pallets you can find around the house. So it is also a great way to recycle those old pallets. You can also find a step by step tutorial at instructables.com for which I have included the source link below. This tutorial helps you to make a wood wine rack from the scratch. So what are waiting for? Just grab the items you need and start building a cool wooden rack for those nice wine bottles of yours.
Working on one side at a time, glue and nail the side to the back. Apply glue and drive three 1-5/8-in. nails into each shelf, attach the other side and nail those shelves into place to secure them. Clamps are helpful to hold the unit together while you’re driving nails. Center the top piece, leaving a 2-in. overhang on both sides, and glue and nail it into place. Paint or stain the unit and then drill pilot holes into the top face of each side of the unit and screw in the hooks to hold your ironing board. Mount the shelf on drywall using screw-in wall anchors.
Can you believe that this amazing wine rack the image below has been built using old wood pallets? Perhaps you can. Isn’t it wonderful that your old wood pallets can be reused to build something so beautiful and useful? I am not a drinker but I liked the idea so much that I just couldn’t resist making myself one. Although later I gifted it to my parents, who totally loved it.
So that takes care of the center of my shop. I’ll work my way around the perimeter starting at the right wall and moving left. The first item is my rolling plywood cart. I built this a few weeks ago to replace my unsuccessful stationary plywood rack. It’s an 8′ plywood cart that stores full sheets of plywood on one side and off-cuts on the other side. Because it’s on casters I can easily push it outside next to my truck to load it up and also push the entire cart behind the table saw to reduce the distance I need to carry full sheets to be cut down. It’s the design in issue 205 of Wood Magazine.
The drawers are very simple to make. First, cut the drawer bottoms from ½" plywood. Make them about 1/16" narrower than the distance between the dadoes and full length. Cut strips of solid wood or plywood equal to the inside depth of the drawers you want and cross-cut them to length. I assemble the drawers with glue and nails. Note that to store a 5" tall object, you don’t need a 5"-deep drawer – you just need 5" of headroom.
Some tools required for this project are hole saw, drilling machine, pencil, tape measure, clamps, etc. This tutorial explains every step properly with images so that anyone can make a wooden sofa sleeve easily. Those, who prefer a video tutorial, can visit the below link to a YouTube video that illustrates the process of building a DIY Sofa Sleeve Cupholder.
This is one of those things that you never know you need unless you have one. This amazing wooden sofa sleeve works perfectly on either or both sides of a sofa set. It gives your sofa a nice look. The sleeve can also be modified to include a cup holder, mobile holder, etc. You can easily find this item on any online furniture store, but an even better idea is to build one. This way, you can make a sofa sleeve design that you actually like and make space for cup and other things.
A bottle carrier is a bucket like carrier used to carry beer bottles and so. Yes, the same one you must have used to carry your six-pack. Drinker or not, a bottle carrier is a useful item for everyone. It can be used to carry around or store small items around a household. And it is also very easy to build one. I have several of these lying around my house. Also known as wooden beer totes, this is one wood item you will absolutely love to make. It is also super easy to build.