Mate, I started watching you after seeing a kerf cutting dado jig out of a drywall screw and a few pieces of scrape. You have gone from strength to strength. Each project bigger and better. But not unachievable to the average home woodworker. Keep up the good work. Your Scetchup tutorials are so easy to follow. I have learnt heaps watching you. Now a year after your big move your going strong. Thank you Jay
The miter saw itself is a Ridgid 12” sliding miter saw. I spray painted the handle and motor housing black to match the rest of my tools but didn’t do anything with the insert plate. I plan on making a few down the road so I didn’t bother with painting it. The station has a passive dust collection box around the saw. There is a 4” port at the bottom of the box to create an air draft that pulls the dusty air into the box. The larger chips collect behind the saw wherever they land. My main objective here was to get rid of the dusty air. All of the larger dust can be pushed into the dust port once or twice a year after it builds up.
The cost of being disorganized is time. It takes me ten times as long to work on a project when I am scouring the room looking for a drill bit, the right screws, or trying to remember where I last used one of my 10 tape measures. Workshop organization is an ongoing project. As you acquire more tools, you have to rearrange your shop to work in storage for those new items. So mobile and modular storage, wherever possible will save you time down the road. Here are some amazing Workshop Organization Ideas that I hope will inspire you!
Below the top structure I mounted a long power outlet bar to have a convenient power location for whatever corded tool I am using at the table. Below that is the lower shelf which I built specifically to house my X-Carve CNC machine. This machine has 1000mm rails so making a dedicated cart for it would take up quite a bit of valuable floor space. The idea behind storing it on this shelf was so that I could easily slide it off and place it on the top work surface to use it. However, I haven’t actually removed it from it’s current location yet. I can use it where it is with no problems.
I love a good shop tour, but it’s super motivating to me to hear you say that you built it all in a few years on good old-fashioned hard work. About 8 years ago, I lost an office job and began working with my hands, first doing siding and windows, and now installing home media systems. It has completely changed my work ethic, and my motto now is, “If you ain’t sweating, you ain’t working.”
Likewise, I keep all the tools nearby that are required to make adjustments to my machinery. In the center of my machine shop, I keep metric and imperial wrenches and hex keys, a machinist’s square, a stepped height gauge and a multi-bit screwdriver. I try to store machine-specific accessories such as blades and wrenches within a step of the machine. My table-saw blades are stored on the wall to the left of my table-saw, but I prefer how editor Rob Brown stores his blades.
Fast forward two and a half years since the start of shop #2. My wife finished college and my online business was at a sustainable point for me to leave my day job which lead us to house shopping. We ended up getting our first house together on July 2nd 2014. The house we found fit literally every one of our criteria including the most important for me which was a two car garage. With an empty garage to start my current shop I gave the walls a fresh coat of white paint and ran new electrical wires for the shop inside a long box along the bottom of the left and rear walls.
It’s been a solid year since moving into this house and starting my shop. Nearly everything in my shop is on casters for mobility. In my opinion the most important tool in any woodshop is the table saw so lets start there. My table saw is a SawStop PCS with 52” rip capacity. The attention to detail on this machine is phenomenal. I have the industrial mobile base for it which makes the single heaviest item in my shop one of the easiest to move. The base lifts the entire saw, including the extension wing, several inches with ease. It is actually in the up position in the following image. I also spray painted the location of the extension wing supports on the ground so I can easily locate a familiar position when setting up the saw. Because moving it around the shop on the mobile base is effortless I find myself moving it out of the way frequently when I know I’m not going to be using it for a while. I also keep a couple trash cans near the table saw.
Cut the 6-1/2-in. x 3-in. lid from the leftover board, and slice the remaining piece into 1/4-in.-thick pieces for the sides and end of the box. Glue them around the plywood floor. Cut a rabbet on three sides of the lid so it fits snugly on the box and drill a 5/8-in. hole for a finger pull. Then just add a finish and you’ve got a beautiful, useful gift. If you don’t have time to make a gift this year, consider offering to do something for the person. You could offer to sharpen their knives! Here’s how.
Here’s a traditional Swedish farm accessory for gunk-laden soles. The dimensions are not critical, but be sure the edges of the slats are fairly sharp?they’re what makes the boot scraper work. Cut slats to length, then cut triangular openings on the side of a pair of 2x2s. A radial arm saw works well for this, but a table saw or band saw will also make the cut. Trim the 2x2s to length, predrill, and use galvanized screws to attach the slats from underneath. If you prefer a boot cleaner that has brushes, check out this clever project.
Each issue of Wood News , our online woodworking magazine, features a different home workshop, and we've compiled 10 of these features here. Browsing them is a great way to find new ideas on how to set up your own shop, or if you just want to see innovative ways other woodworkers have approached the various shop setup issues we all face. From space considerations and smart storage ideas to the various tool combinations and approaches to woodworking, you'll find something here that's really interesting. Click each image to take a look!
Manufacturers that produce woodworking tools and materials have got into the content creation game, too, and some will share woodworking plans online. Minwax and Ryobi, for example, provides their plans free of charge, and Rockler offers their woodworking plans for a fee. Seek them out along with the other blogs and you’ll have a handy list of resources you can turn to for any project.