The table saw is always connected to my dust collector with a couple pieces of 4” flex hose and some 4” sewer and drain PVC pipe and a homemade blast gate. The port on the table saw is at the rear of the cabinet and this particular area of the shop sees the least amount of foot traffic so I have no problem just leaving the ducting on the floor. I also always have a few other cords on the floor here. I see this as the same principle as walking onto a porch. You know the steps are there so you pick up your feet. I know the pipe is there so I pick up my feet. Not a trip hazard in my opinion.
Have you got an old whiskey barrel at home that you haven’t used for ages? If yes, this project is for you. You can make a really beautiful coffee table from that old whiskey barrel in a few easy steps. Apart from a coffee table, whiskey barrels can also be used to build several other furniture items. But that is a talk for later. Here, we will discuss how to make a coffee table from a whiskey barrel.
We cut the supports 16 in. long, but you can place the second shelf at whatever height you like. Screw the end supports to the walls at each end. Use drywall anchors if you can’t hit a stud. Then mark the position of the middle supports onto the top and bottom shelves with a square and drill 5/32-in. clearance holes through the shelves. Drive 1-5/8-in. screws through the shelf into the supports. You can apply this same concept to garage storage. See how to build double-decker garage storage shelves here.
The next vertical tool is my 13” benchtop drill press. It’s a cheap Harbor Freight model that isn’t perfect but isn’t a bad buy either. It has several flaws that I would consider “areas for improvement” and not problems. I would purchase this again if I had to do it over. I have a larger drill pres table with integrated storage drawers for it but find it to be a little too big for where I currently have the drill press in the shop.
The shop you see in the layout is my current setup and has evolved over many years to accommodate most importantly the acquisition of newer equipment but also better work flow. It is a free standing two story traditional barn style with office and storage space on the second level. Lumber and supplies are moved in and out of the shop through the front overhead door. To the left of the door are the lumber and plywood storage racks. Across from the lumber rack and to the right of the overhead door is the radial arm saw, miter saw and mortise utilizing a single fence system for all operations. Below and above these are cabinets and storage for misc. power hand tools.
I got this idea from a Pinterest post. The final product looks so beautiful that I just couldn’t wait to make one for myself. This was somewhat a different experience from my other regular DIY projects as it doesn’t involve making something from scratch, but turning an existing wood piece into another one. Nonetheless, I enjoyed it very much and the final product was very satisfying. The tutorial I used is linked below.
To my right, I have my sharpening bench, drill press and charging station. The sharpening bench is equipped with a 6" metal vise and houses all my sharpening accessories. On the back of the bench is a fluorescent lamp with a magnifying lens that is shared with the drill press. All my drill bits are stored either in the drawer beneath the drill press table or in boxes hung on French cleats. To the right of the drill press, I have a shelf with a power bar that supplies power to my battery chargers. I leave them all plugged in and instead use the power bar’s on/off rocker switch.
My shop is about 425 square feet, roughly the size of a two-car garage. However, there is a wall running down the middle with a sliding glass door at one end that reduces the openness. It also increases my wall space. Plus, I have all my machinery on one side of the wall, so all the dust and noise stays out of the bench room. In this article, I want to share with you some of the things that make my shop such a nice place to practice my craft and give you ideas of how to make the most of the space you have.
Drawers are really useful in a wood shop – you can’t have enough. They keep out the dust and with dividers or compartments they can help organize as well. A drawer that is too deep ends up getting filled with anything that fits and becomes a junk drawer, so multiple shallow drawers are better than one deep drawer. However, drawer slides can be expensive so I make my own drawers with built-in drawer slides. In addition to saving costs, if I make multiple cabinets the same width, I can move drawers from one cabinet to another quickly and easily.
Working on one side at a time, glue and nail the side to the back. Apply glue and drive three 1-5/8-in. nails into each shelf, attach the other side and nail those shelves into place to secure them. Clamps are helpful to hold the unit together while you’re driving nails. Center the top piece, leaving a 2-in. overhang on both sides, and glue and nail it into place. Paint or stain the unit and then drill pilot holes into the top face of each side of the unit and screw in the hooks to hold your ironing board. Mount the shelf on drywall using screw-in wall anchors.
With a pencil and a protractor, divide the larger disc into 30-degree wedges to create 12 center lines for the bottle indents. Center and trace the smaller disc on top of the larger disc. Next, with a drill press, drill 3/8-in.-deep holes on the 12 center lines with the 1-7/8-in. Forstner bit, spacing them between the disc’s outer edge and the traced circle. Next, divide the smaller disc into 60-degree wedges and drill six more 3/8-in.-deep holes with the Forstner bit.
And this is the front side which is where I primarily stand when using the table. The top surface has 3/4” holes on 4” centers to allow clamping material pretty much anywhere on the table. It also features a hollow torsion box design for added stiffness to the top surface and empty space just below the work surface to place hand tools out of the way when working on something.
This is not a guide to shop layout. That may, in fact come later, depending on how much time I devote to this web site. These are important issues that you must consider as you design your shop. My shop is in my garage. Even as we were picking out house designs I knew it would be in my garage. That means that there isn’t a time since we decided to build that I haven’t been considering these issues, and planning and changing plans. That is the nature of it. I knew what I would settle for as a minimum, and made sure it was expendable enough to ensure I could change my mind if I needed or wanted.
Each issue of Wood News , our online woodworking magazine, features a different home workshop, and we've compiled 10 of these features here. Browsing them is a great way to find new ideas on how to set up your own shop, or if you just want to see innovative ways other woodworkers have approached the various shop setup issues we all face. From space considerations and smart storage ideas to the various tool combinations and approaches to woodworking, you'll find something here that's really interesting. Click each image to take a look!
It’s been a solid year since moving into this house and starting my shop. Nearly everything in my shop is on casters for mobility. In my opinion the most important tool in any woodshop is the table saw so lets start there. My table saw is a SawStop PCS with 52” rip capacity. The attention to detail on this machine is phenomenal. I have the industrial mobile base for it which makes the single heaviest item in my shop one of the easiest to move. The base lifts the entire saw, including the extension wing, several inches with ease. It is actually in the up position in the following image. I also spray painted the location of the extension wing supports on the ground so I can easily locate a familiar position when setting up the saw. Because moving it around the shop on the mobile base is effortless I find myself moving it out of the way frequently when I know I’m not going to be using it for a while. I also keep a couple trash cans near the table saw.
Google is probably the first place where most people would start searching for woodworking plans, but often the top results can be a mix of articles and how-to pieces that just aren’t detailed enough. Sometimes they’ll link to the plans (like we try to here at Lifehacker), but other times, they’re just showing off a cool project. There are better, more precise ways of finding what you’re looking for.