My dedicated shop space is about 8′ x 4′, the rest is a one car garage that needs to stay open for my wife’s car. I will sometimes set up some plywood and sawhorses in that space for assembly though. The section that is my dedicated shop has a floor made of 2″x6″ lumber stretched out over joists on top of dirt. It is an old floor filled with knot holes, cracked or broken boards (with temporary plywood screwed over them) and just generally uneven. If I cannot build a shed as my new workshop I will be looking at redoing the floor in my current space. Not sure how I would go about it though.
Directly behind my table saw is my 4′ x 8′ modified Paulk workbench that I consider my assembly table as well as an outfeed table. Here’s a shot of the back side of it. I currently have a bunch of 2×10 material on it for an upcoming project and really didn’t want to unload it just for the picture. You can see completed pictures of the project with all of my modifications and changes here.
Begin by cutting off a 10-in. length of the board and setting it aside. Rip the remaining 38-in. board to 6 in. wide and cut five evenly spaced saw kerfs 5/8 in. deep along one face. Crosscut the slotted board into four 9-in. pieces and glue them into a block, being careful not to slop glue into the saw kerfs (you can clean them out with a knife before the glue dries). Saw a 15-degree angle on one end and screw the plywood piece under the angled end of the block.
To the left of the welder is the door into my house and to the left of that is the community sticker cabinet. About six months ago I wanted to start a sticker collage and asked people on my vlog channel if any of them had sticker for their business for sale. Since then I’ve only purchased about six of the stickers on the cabinet and the rest of them have been provided by all of you out there. So basically this is a community sticker collage. It grows every week. It’s a locking metal cabinet that is about 6-1/2′ tall, 18” deep, and 36” wide.
Right in front of my finishing supply rack is my welder and welder cabinet. It’s a Hobart Handler 140 mig or flux core wire feed welder. I learned how to weld several years ago on an old manual adjustment arc welder and I very much like the convenience of the wire feed in this one. It’s sitting on a Harbor Freight welding cabinet. I have only used it in one video so far (metal vise build) but have used it a few times since then on stuff around the house. Having a welder isn’t a necessity but it is very convenient at times.
You can transfer a graphic on any wood piece of your choice, including a frame, top of a table, etc. The surface should be clean and big enough for the graphic paper. I am also sharing a video tutorial here that explains in detail the process of transferring any graphic to a wooden surface using a freezer paper. Just gather the items you need and follow this video to carve your favorite designs on your favorite wood items.
To corral shelf-dwelling books or DVDs that like to wander, cut 3/4-in.-thick hardwood pieces into 6-in. x 6-in. squares. Use a band saw or jigsaw to cut a slot along one edge (with the grain) that’s a smidgen wider than the shelf thickness. Stop the notch 3/4 in. from the other edge. Finish the bookend and slide it on the shelf. Want to build the shelves, too? We’ve got complete plans for great-looking shelves here.
The cost of being disorganized is time. It takes me ten times as long to work on a project when I am scouring the room looking for a drill bit, the right screws, or trying to remember where I last used one of my 10 tape measures. Workshop organization is an ongoing project. As you acquire more tools, you have to rearrange your shop to work in storage for those new items. So mobile and modular storage, wherever possible will save you time down the road. Here are some amazing Workshop Organization Ideas that I hope will inspire you!
We cut the supports 16 in. long, but you can place the second shelf at whatever height you like. Screw the end supports to the walls at each end. Use drywall anchors if you can’t hit a stud. Then mark the position of the middle supports onto the top and bottom shelves with a square and drill 5/32-in. clearance holes through the shelves. Drive 1-5/8-in. screws through the shelf into the supports. You can apply this same concept to garage storage. See how to build double-decker garage storage shelves here.
My shop is about 425 square feet, roughly the size of a two-car garage. However, there is a wall running down the middle with a sliding glass door at one end that reduces the openness. It also increases my wall space. Plus, I have all my machinery on one side of the wall, so all the dust and noise stays out of the bench room. In this article, I want to share with you some of the things that make my shop such a nice place to practice my craft and give you ideas of how to make the most of the space you have.
Plywood and long stock can also be a challenge to store in a shop. When I had an 8' bank of cabinets in my shop, I used to slide my sheet goods in behind it. Now that they are gone, I just stand them up against the wall and use a wedge system to keep them neat and upright. Long, narrow material goes on my lumber rack beside my table saw. I also store dry lumber standing on end in one corner of my bench room.
Spanning 14-1/2′ of the back wall is my miter saw station. Completing this has resulted in a huge increase in storage space, organization, and convenience when using the miter saw. It features 20 drawers and a pull out tray for storing my planer out of the way. Eight upper storage bins are for commonly used items such as my cordless tools as well as other items that don’t need to be stored away from dust. There is integrated dust collection for the miter saw and a stop block to the left of the saw with roughly 106” of capacity.
But, there’s nothing wrong with showing people what’s possible if they work their butts off. Too many people expect immediate success when they start an online woodworking channel or website. It truly has to be your passion in order for someone to be successful in it. If they’re only doing YouTube or online stuff expecting to get rich quick or even to earn a little bit of income, I believe they’re in it for the wrong reasons and will get burned out quickly.
Please read through the entire plan and all comments before beginning this project. It is also advisable to review the Getting Started Section. Take all necessary precautions to build safely and smartly. Work on a clean level surface, free of imperfections or debris. Always use straight boards. Check for square after each step. Always predrill holes before attaching with screws. Use glue with finish nails for a stronger hold. Wipe excess glue off bare wood for stained projects, as dried glue will not take stain. Be safe, have fun, and ask for help if you need it. Good luck!