Fast forward two and a half years since the start of shop #2. My wife finished college and my online business was at a sustainable point for me to leave my day job which lead us to house shopping. We ended up getting our first house together on July 2nd 2014. The house we found fit literally every one of our criteria including the most important for me which was a two car garage. With an empty garage to start my current shop I gave the walls a fresh coat of white paint and ran new electrical wires for the shop inside a long box along the bottom of the left and rear walls.
Cut the 6-1/2-in. x 3-in. lid from the leftover board, and slice the remaining piece into 1/4-in.-thick pieces for the sides and end of the box. Glue them around the plywood floor. Cut a rabbet on three sides of the lid so it fits snugly on the box and drill a 5/8-in. hole for a finger pull. Then just add a finish and you’ve got a beautiful, useful gift. If you don’t have time to make a gift this year, consider offering to do something for the person. You could offer to sharpen their knives! Here’s how.
To corral shelf-dwelling books or DVDs that like to wander, cut 3/4-in.-thick hardwood pieces into 6-in. x 6-in. squares. Use a band saw or jigsaw to cut a slot along one edge (with the grain) that’s a smidgen wider than the shelf thickness. Stop the notch 3/4 in. from the other edge. Finish the bookend and slide it on the shelf. Want to build the shelves, too? We’ve got complete plans for great-looking shelves here.
Right in front of my finishing supply rack is my welder and welder cabinet. It’s a Hobart Handler 140 mig or flux core wire feed welder. I learned how to weld several years ago on an old manual adjustment arc welder and I very much like the convenience of the wire feed in this one. It’s sitting on a Harbor Freight welding cabinet. I have only used it in one video so far (metal vise build) but have used it a few times since then on stuff around the house. Having a welder isn’t a necessity but it is very convenient at times.
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Likewise, I keep all the tools nearby that are required to make adjustments to my machinery. In the center of my machine shop, I keep metric and imperial wrenches and hex keys, a machinist’s square, a stepped height gauge and a multi-bit screwdriver. I try to store machine-specific accessories such as blades and wrenches within a step of the machine. My table-saw blades are stored on the wall to the left of my table-saw, but I prefer how editor Rob Brown stores his blades.
Working on one side at a time, glue and nail the side to the back. Apply glue and drive three 1-5/8-in. nails into each shelf, attach the other side and nail those shelves into place to secure them. Clamps are helpful to hold the unit together while you’re driving nails. Center the top piece, leaving a 2-in. overhang on both sides, and glue and nail it into place. Paint or stain the unit and then drill pilot holes into the top face of each side of the unit and screw in the hooks to hold your ironing board. Mount the shelf on drywall using screw-in wall anchors.
The cost of being disorganized is time. It takes me ten times as long to work on a project when I am scouring the room looking for a drill bit, the right screws, or trying to remember where I last used one of my 10 tape measures. Workshop organization is an ongoing project. As you acquire more tools, you have to rearrange your shop to work in storage for those new items. So mobile and modular storage, wherever possible will save you time down the road. Here are some amazing Workshop Organization Ideas that I hope will inspire you!
Woodworkers are a social bunch, and there are a few popular forums where people share thoughts on tools, discuss technique at length, and—of course—upload their plans. Some of the most active online woodworking communities include Lumberjocks, Woodworking Talk, Wood Magazine, WoodNet, Kreg, and Sawmill Creek. Search those to see if they have what you’re looking for (either with their built-in search tool or with Google’s site-specific search, e.g. site:lumberjocks.com side table).