This is not a guide to shop layout. That may, in fact come later, depending on how much time I devote to this web site. These are important issues that you must consider as you design your shop. My shop is in my garage. Even as we were picking out house designs I knew it would be in my garage. That means that there isn’t a time since we decided to build that I haven’t been considering these issues, and planning and changing plans. That is the nature of it. I knew what I would settle for as a minimum, and made sure it was expendable enough to ensure I could change my mind if I needed or wanted.
The table saw is always connected to my dust collector with a couple pieces of 4” flex hose and some 4” sewer and drain PVC pipe and a homemade blast gate. The port on the table saw is at the rear of the cabinet and this particular area of the shop sees the least amount of foot traffic so I have no problem just leaving the ducting on the floor. I also always have a few other cords on the floor here. I see this as the same principle as walking onto a porch. You know the steps are there so you pick up your feet. I know the pipe is there so I pick up my feet. Not a trip hazard in my opinion.
I recently met a man known among local woodworkers for having a large workshop with a lot of tools. He offered to show me his workshop, and take photographs of it. His workshop covers the entire basement of a large 1800 square foot bungalow. It's difficult to capture this workshop in just a few photos, so I figured I'd include a large number of photos.
My shop is about 425 square feet, roughly the size of a two-car garage. However, there is a wall running down the middle with a sliding glass door at one end that reduces the openness. It also increases my wall space. Plus, I have all my machinery on one side of the wall, so all the dust and noise stays out of the bench room. In this article, I want to share with you some of the things that make my shop such a nice place to practice my craft and give you ideas of how to make the most of the space you have.
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With a pencil and a protractor, divide the larger disc into 30-degree wedges to create 12 center lines for the bottle indents. Center and trace the smaller disc on top of the larger disc. Next, with a drill press, drill 3/8-in.-deep holes on the 12 center lines with the 1-7/8-in. Forstner bit, spacing them between the disc’s outer edge and the traced circle. Next, divide the smaller disc into 60-degree wedges and drill six more 3/8-in.-deep holes with the Forstner bit.
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The bandsaw has a 6-3/8” resaw capacity. I find this to be enough for my needs but after recently acquiring some larger chunks of a bradford pear tree that came down in a storm I realized it would be nice to have greater resaw capacity just for getting larger chunks into usable sizes. I don’t think that has justified an upgrade to a larger bandsaw or a riser block kit for me though.
Jay, You gave some vital advise- not to go into debt over a tool. Unfortunately I do owe a little for some of my things about $300.00 worth, but I went from $60,000/year income down to $25,000/year when I retired due to bone CA I had as a teen.( I was only suppose to live 3 month and I am now 54, so guess they were wrong about that.) But with age comes arthritis in the arek9a of surgery and was force to give up my job as a mail carrier. The income drop was and is huge for me. I have paid cash for 90% of my tools, but some i have had to charge. I really only need one more tool which is a Thickness planer. I’m holding out for a sale on the Rigid Planer which has all the features I want. Enough about me. I have watched your shop grow from the first video to this video and it has come out beautifully and a model for others to follow, especially your Miter station. Anyone with that amount of space could easily make it with your plans,or just watching the build video’s. You have utilized every inch of that garage perfectly, and I love the idea of having a rolling storage rack for sheet goods that can be moved to you truck to unload and move back into place. You have come along way in a years time. Maybe I should start making bigger item and sell them out front on my lawn, instead of on Etsy. Best of luck always Jay. PS.- I’m wearing your shirt that say’s” Nothing works unless you do”. It’s my motto now.~Dolly
Start with ¾" plywood that is twice as wide as the depth of the cabinet and as long as one side and top/bottom. I crosscut the top and bottom off of one end and set it aside. Then, using a ½" dado stack in my table saw, I cut a series of ¼" deep dadoes across the sides. Make the spacing between them uniform so that the drawers are interchangeable. Finally, rip the sides and top/bottom in half to separate them and assemble the cabinet however you please. If you want to hang it on a wall, attach a French cleat to the back at the top and a batten of equal thickness at the bottom.
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One thing I preach is to make use of the area above your head. In my shop, I’ve installed cabinets on the walls that start a few inches over my head and run up to the ceiling. That way they don’t restrict my movements but still provide a lot of extra storage. I’ve also mounted a power bar to the bottom of the cabinets, which makes it really accessible and it can never be blocked. If your cabinets don’t go all the way up to the ceiling, on top is a great place to store long material. For ease of accessibility, smaller items go on the lower shelves while taller items go on the higher shelves.
Working with reclaimed wood is a savvy use of resources, and the material's country appeal is undeniable. With just a saw and a small drill, you can reuse old fencing to make these simple woodworking projects: picket-inspired picture frames. Finish them off by hot-gluing clothespins or bulldog clips to hang your prints. Here’s a step-by-step guide.
Although refrigerators long ago rendered them obsolete, antique oak ice boxes remain popular with collectors, even though they’re expensive and hard to find. This do-it-yourself version is neither: it’s both inexpensive and easy to build. An authentic reproduction of an original, the project is especially popular when used as a bar, but it has many
This rack can be built from old unused wood pallets you can find around the house. So it is also a great way to recycle those old pallets. You can also find a step by step tutorial at instructables.com for which I have included the source link below. This tutorial helps you to make a wood wine rack from the scratch. So what are waiting for? Just grab the items you need and start building a cool wooden rack for those nice wine bottles of yours.
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Relax and enjoy your outdoor space with this smart patio combo consisting of a sofa and chair. You can adjust the size completely to make it fit perfectly onto your patio or deck, and both the sofa and chair have arms that double as trays for al fresco dining. And you can make your own cushions to fit, or use shop-bought ones and add your own ties, if necessary.
The video explains the step by step process of making a nice wooden phone stand from scratch. My first wooden holder was not the best one, but it was good enough to motivate me to make more. I now possess 10 mobile wooden stands in different shapes and styles. And if I can make this, you too can make one yourself. Search the internet for more mobile holder ideas and start making one now.
In my machine shop, I store my thickness planer under the infeed table of my jointer. The feed direction of the planer is one direction and the jointer the other. This works especially well because I can joint all my boards and stack them on a cart or sawhorses; then, without reorienting them, I can feed them through the planer (after I pull it out, of course).
Please read through the entire plan and all comments before beginning this project. It is also advisable to review the Getting Started Section. Take all necessary precautions to build safely and smartly. Work on a clean level surface, free of imperfections or debris. Always use straight boards. Check for square after each step. Always predrill holes before attaching with screws. Use glue with finish nails for a stronger hold. Wipe excess glue off bare wood for stained projects, as dried glue will not take stain. Be safe, have fun, and ask for help if you need it. Good luck!