Begin by cutting off a 10-in. length of the board and setting it aside. Rip the remaining 38-in. board to 6 in. wide and cut five evenly spaced saw kerfs 5/8 in. deep along one face. Crosscut the slotted board into four 9-in. pieces and glue them into a block, being careful not to slop glue into the saw kerfs (you can clean them out with a knife before the glue dries). Saw a 15-degree angle on one end and screw the plywood piece under the angled end of the block.
Turning an old door into a photo frame is another easy woodwork project. All you need is an old door and some woodworking tools and items. I am here sharing the link to the source tutorial that explains the step by step procedure for building a picture frame from an old wooden door. This tutorial was originally written by Tracy Snyder at athomewithsweett.blogspot.com who also tells you what items you may need and where to find them. If you haven’t already got an old door, you can purchase one from websites like Craigslist.
I really enjoyed this video. I don’t particularly enjoy watching videos every time someone changes the layout of their shop. But, yours is the exception. I know a lot of your fans have probably been asking for a while for you to do a tour of your shop. Glad you waited till it was all finished to do it. You must’ve shot this video before you got your festool tools.
This is not a guide to shop layout. That may, in fact come later, depending on how much time I devote to this web site. These are important issues that you must consider as you design your shop. My shop is in my garage. Even as we were picking out house designs I knew it would be in my garage. That means that there isn’t a time since we decided to build that I haven’t been considering these issues, and planning and changing plans. That is the nature of it. I knew what I would settle for as a minimum, and made sure it was expendable enough to ensure I could change my mind if I needed or wanted.
Working on wood based on wood plans is great fun. However, many times, the enthusiastic beginner is faced with so-called woodworker-block. On what to work, exactly? Indeed, it can be quite difficult to start a project without the proper guideline. We scoured the web in search of good websites that offer free woodworking plans for beginners. They are excellent guidelines to help you work on a project from start to finish.
The source above is not exactly a tutorial, but it gives you a basic idea of how the author built a Quirky Pallet Art to enhance the look of their old house. You can also find another tutorial at the link below. It shares a step by step procedure for making a wooden pallet sign. The final product is not exactly the same as the one above, but the basic idea is the same.
The final corner of my shop houses my Grizzly G0703P mobile dust collector. I upgraded to this unit shortly after setting up this shop as my last dust collector was setup to exhaust air outside. The separator I made for it wasn’t efficient enough to modify again for a canister filter for exhausting air inside the shop. I really didn’t want to deal with modifying my dust collector again so I got this. Above the dust collector is my retractable air hose reel that I mentioned earlier. I like having this here as the only times I use compressed air is to fill up the my vehicle tires or to spray a finish which I do outside.
Though our shops never seem to be spacious enough, how you store what’s inside can make the difference between a neat, organized work space and a disaster zone. The first priority is to have a good look at what’s in your shop and decide how often you use it. Things that you never use have no place in a tight shop. Items that you use only rarely or are overstock should be stored on a top shelf or in another room – not on the prime, easy-access shelves. I have laid claim to a few bays of shelving in our storage room. I store all my overstock hardware in full-extension pull-outs so I can find it easily when needed. In the storage room, I also store my benchtop tools that I use less frequently. All are fairly heavy, so I make sure to store them at about waist height to make it easy on my back.
But, there’s nothing wrong with showing people what’s possible if they work their butts off. Too many people expect immediate success when they start an online woodworking channel or website. It truly has to be your passion in order for someone to be successful in it. If they’re only doing YouTube or online stuff expecting to get rich quick or even to earn a little bit of income, I believe they’re in it for the wrong reasons and will get burned out quickly.
Lumber and supplies are moved in and out of the shop through the front overhead door. To the left of the door are the lumber and plywood storage racks. Across from the lumber rack and to the right of the overhead door is the radial arm saw, miter saw and mortise utilizing a single fence system for all operations. Below and above these are cabinets and storage for misc. power hand tools. Next to the radial arm saw and in the corner is the floor drill press with accessory storage next to it for all drilling operations. Across from the radial arm saw is a separate workstation set up with a small portable table saw and router set-up with storage underneath for routers, bits and accessories.
There’s nine more drawers that I didn’t take interior pictures of because it’s just generic stuff. But I will go through the contents for you. Top to bottom in the left column is a drawer for manuals, a drawer for every letter that I have received from all of you out there, and a drawer for my electrical tools and supplies. Top to bottom in the center column is a drawer for miscellaneous hand tools that are more general household and carpentry related such as pry bars, putty knives, and drywall tools, a drawer for hammers, mallets and squares, and a drawer for all of my hand held cutting tools like handsaws, knives, and chisels. Top to bottom in the third column is a drawer for all types of brushes, a drawer for all of my sanding tools and supplies, and a drawer for all of my router bits and attachments.
The next vertical tool is my 13” benchtop drill press. It’s a cheap Harbor Freight model that isn’t perfect but isn’t a bad buy either. It has several flaws that I would consider “areas for improvement” and not problems. I would purchase this again if I had to do it over. I have a larger drill pres table with integrated storage drawers for it but find it to be a little too big for where I currently have the drill press in the shop.
Fill all holes with wood filler and let dry. Apply additional coats of wood filler as needed. When wood filler is completely dry, sand the project in the direction of the wood grain with 120 grit sandpaper. Vacuum sanded project to remove sanding residue. Remove all sanding residue on work surfaces as well. Wipe project clean with damp cloth. It is always recommended to apply a test coat on a hidden area or scrap piece to ensure color evenness and adhesion. Use primer or wood conditioner as needed.