No doubt many of us would love to have a huge, 2000 square foot building devoted to woodcraft, on a wooded acreage somewhere. But there is a reality that goes with a hobby shared by numerous ordinary people: very few really have the means to set up such palatial workshops. We have our lives to lead, and engaging in such a venture is out of the reach for most, myself included. This article is dedicated to workshops for "the rest of us."
The beauty of this project lies in the simplicity. All you need are 3 pieces of wood of your choice (though we must admit natural hardwoods will look incredible), sanding block, clamps, wood glue and finishing product. The hardest step of the whole tutorial is measuring – as always, measure 9 times, cut once! You wouldn’t want to finish your project and then realize it doesn’t have enough space to fit your DVD player, would you?
Though our shops never seem to be spacious enough, how you store what’s inside can make the difference between a neat, organized work space and a disaster zone. The first priority is to have a good look at what’s in your shop and decide how often you use it. Things that you never use have no place in a tight shop. Items that you use only rarely or are overstock should be stored on a top shelf or in another room – not on the prime, easy-access shelves. I have laid claim to a few bays of shelving in our storage room. I store all my overstock hardware in full-extension pull-outs so I can find it easily when needed. In the storage room, I also store my benchtop tools that I use less frequently. All are fairly heavy, so I make sure to store them at about waist height to make it easy on my back.
These things may be tiny in size, but building one is not that easy. It takes some serious woodworking knowledge and skill to build a nice wooden mobile stand. When I first saw one online, I just couldn’t resist thinking of buying one. But when I saw the price, I was forced to rethink. Also, a woodwork lover like me cannot be contained with just one piece and I was not willing to spend on more than one. So instead I decided to build myself one. Yes, it took some doing but the final result was satisfying. Luckily, I found this awesome tutorial online that helped me build my first ever wooden phone holder.
The lower, far left cabinet houses my planer on bottom. Every drawer slide in this miter saw station is a 24” full extension slide except these. To give just a little bit more room when removing the planer for use I opted for 26” full extension slides here. The planer is a DW735 DeWalt planer. When it was in it’s previous setup I gave more info and thoughts on it which can be found here.
I built my first platform bed by following the steps mentioned in the tutorial and the end result was everything I expected. It was as beautiful as comfortable and strong. It only cost me around $60 to build this one from the scratch. And if I can build it, anyone can. What you need is a little bit of woodworking experience and a lot of confidence. Collect the items as suggested in the video and start working now.
This is not a guide to shop layout. That may, in fact come later, depending on how much time I devote to this web site. These are important issues that you must consider as you design your shop. My shop is in my garage. Even as we were picking out house designs I knew it would be in my garage. That means that there isn’t a time since we decided to build that I haven’t been considering these issues, and planning and changing plans. That is the nature of it. I knew what I would settle for as a minimum, and made sure it was expendable enough to ensure I could change my mind if I needed or wanted.
A woodworker's Workbench is a special type of bench designed to hold your work when you are working on a wood project. The main purpose of this table is to keep the woodwork steady and to prevent it from moving. Follow the tutorial below to build yourself a nice workbench suitable for your specific woodworking projects. Make sure to modify the table to fit your specific requirements.
The bandsaw has a 6-3/8” resaw capacity. I find this to be enough for my needs but after recently acquiring some larger chunks of a bradford pear tree that came down in a storm I realized it would be nice to have greater resaw capacity just for getting larger chunks into usable sizes. I don’t think that has justified an upgrade to a larger bandsaw or a riser block kit for me though.
I am sharing here a link to the detailed tutorial written by Pete at diypete.com, who shares the step by step process for making a wonderful barrel coffee table from scratch. He also tells you what items you’ll need for this project and where to find them. For example, you can buy an old whiskey barrel online or from a local whiskey store for a few bucks, if you haven’t already got one.
With a pencil and a protractor, divide the larger disc into 30-degree wedges to create 12 center lines for the bottle indents. Center and trace the smaller disc on top of the larger disc. Next, with a drill press, drill 3/8-in.-deep holes on the 12 center lines with the 1-7/8-in. Forstner bit, spacing them between the disc’s outer edge and the traced circle. Next, divide the smaller disc into 60-degree wedges and drill six more 3/8-in.-deep holes with the Forstner bit.
Their free woodworking plans are well-illustrated, easy to follow and best of all – free. You can’t beat that! Their plans are directly available on their website for easy viewing and printing. You do not have to download any PDF files. It is an easy point and click, with several dozens of in-depth plans available for free, all for your viewing pleasure.
So that takes care of the center of my shop. I’ll work my way around the perimeter starting at the right wall and moving left. The first item is my rolling plywood cart. I built this a few weeks ago to replace my unsuccessful stationary plywood rack. It’s an 8′ plywood cart that stores full sheets of plywood on one side and off-cuts on the other side. Because it’s on casters I can easily push it outside next to my truck to load it up and also push the entire cart behind the table saw to reduce the distance I need to carry full sheets to be cut down. It’s the design in issue 205 of Wood Magazine.
This particular tray is made using reclaimed barn wood but the author of the project Beyond The Picket Fence surprised everyone with one fact: reclaimed barn wood has often some areas turned pink due to cow urine. If you check the project more closely, you’ll also notice some areas of the tray being almost bright pink. That’s something you don’t see every day!