Mate, I started watching you after seeing a kerf cutting dado jig out of a drywall screw and a few pieces of scrape. You have gone from strength to strength. Each project bigger and better. But not unachievable to the average home woodworker. Keep up the good work. Your Scetchup tutorials are so easy to follow. I have learnt heaps watching you. Now a year after your big move your going strong. Thank you Jay
So that takes care of the center of my shop. I’ll work my way around the perimeter starting at the right wall and moving left. The first item is my rolling plywood cart. I built this a few weeks ago to replace my unsuccessful stationary plywood rack. It’s an 8′ plywood cart that stores full sheets of plywood on one side and off-cuts on the other side. Because it’s on casters I can easily push it outside next to my truck to load it up and also push the entire cart behind the table saw to reduce the distance I need to carry full sheets to be cut down. It’s the design in issue 205 of Wood Magazine.
The shop you see in the layout is my current setup and has evolved over many years to accommodate most importantly the acquisition of newer equipment but also better work flow. It is a free standing two story traditional barn style with office and storage space on the second level. Lumber and supplies are moved in and out of the shop through the front overhead door. To the left of the door are the lumber and plywood storage racks. Across from the lumber rack and to the right of the overhead door is the radial arm saw, miter saw and mortise utilizing a single fence system for all operations. Below and above these are cabinets and storage for misc. power hand tools.
Start with ¾" plywood that is twice as wide as the depth of the cabinet and as long as one side and top/bottom. I crosscut the top and bottom off of one end and set it aside. Then, using a ½" dado stack in my table saw, I cut a series of ¼" deep dadoes across the sides. Make the spacing between them uniform so that the drawers are interchangeable. Finally, rip the sides and top/bottom in half to separate them and assemble the cabinet however you please. If you want to hang it on a wall, attach a French cleat to the back at the top and a batten of equal thickness at the bottom.
Working on one side at a time, glue and nail the side to the back. Apply glue and drive three 1-5/8-in. nails into each shelf, attach the other side and nail those shelves into place to secure them. Clamps are helpful to hold the unit together while you’re driving nails. Center the top piece, leaving a 2-in. overhang on both sides, and glue and nail it into place. Paint or stain the unit and then drill pilot holes into the top face of each side of the unit and screw in the hooks to hold your ironing board. Mount the shelf on drywall using screw-in wall anchors.
We cut the supports 16 in. long, but you can place the second shelf at whatever height you like. Screw the end supports to the walls at each end. Use drywall anchors if you can’t hit a stud. Then mark the position of the middle supports onto the top and bottom shelves with a square and drill 5/32-in. clearance holes through the shelves. Drive 1-5/8-in. screws through the shelf into the supports. You can apply this same concept to garage storage. See how to build double-decker garage storage shelves here.
To my right, I have my sharpening bench, drill press and charging station. The sharpening bench is equipped with a 6" metal vise and houses all my sharpening accessories. On the back of the bench is a fluorescent lamp with a magnifying lens that is shared with the drill press. All my drill bits are stored either in the drawer beneath the drill press table or in boxes hung on French cleats. To the right of the drill press, I have a shelf with a power bar that supplies power to my battery chargers. I leave them all plugged in and instead use the power bar’s on/off rocker switch.
I love a good shop tour, but it’s super motivating to me to hear you say that you built it all in a few years on good old-fashioned hard work. About 8 years ago, I lost an office job and began working with my hands, first doing siding and windows, and now installing home media systems. It has completely changed my work ethic, and my motto now is, “If you ain’t sweating, you ain’t working.”
You can also use Google image search to research a project. Unlike the PDF search, the image search provides a photo of what the project will look like, which is helpful in determining if you want to pursue building it. By doing an image search for how to build a step stool, you will have a ton of options that all lead to woodworking plans of various quality. (The how to part of these is important—otherwise you’ll just get pictures of step stools.)