No doubt many of us would love to have a huge, 2000 square foot building devoted to woodcraft, on a wooded acreage somewhere. But there is a reality that goes with a hobby shared by numerous ordinary people: very few really have the means to set up such palatial workshops. We have our lives to lead, and engaging in such a venture is out of the reach for most, myself included. This article is dedicated to workshops for "the rest of us."
Fast forward two and a half years since the start of shop #2. My wife finished college and my online business was at a sustainable point for me to leave my day job which lead us to house shopping. We ended up getting our first house together on July 2nd 2014. The house we found fit literally every one of our criteria including the most important for me which was a two car garage. With an empty garage to start my current shop I gave the walls a fresh coat of white paint and ran new electrical wires for the shop inside a long box along the bottom of the left and rear walls.
Please read through the entire plan and all comments before beginning this project. It is also advisable to review the Getting Started Section. Take all necessary precautions to build safely and smartly. Work on a clean level surface, free of imperfections or debris. Always use straight boards. Check for square after each step. Always predrill holes before attaching with screws. Use glue with finish nails for a stronger hold. Wipe excess glue off bare wood for stained projects, as dried glue will not take stain. Be safe, have fun, and ask for help if you need it. Good luck!
Another dead simple website that offers high-quality free woodworking plans for beginners. If you have worked on wood for a long time, the free plans offered on wood gears will be your cup of tea. Their plans are one of the most detailed we have seen yet. The only caveat is, if you want more complex designs, you will have to pay a small fee. But we think it is well worth it!
The table saw is always connected to my dust collector with a couple pieces of 4” flex hose and some 4” sewer and drain PVC pipe and a homemade blast gate. The port on the table saw is at the rear of the cabinet and this particular area of the shop sees the least amount of foot traffic so I have no problem just leaving the ducting on the floor. I also always have a few other cords on the floor here. I see this as the same principle as walking onto a porch. You know the steps are there so you pick up your feet. I know the pipe is there so I pick up my feet. Not a trip hazard in my opinion.
We cut the supports 16 in. long, but you can place the second shelf at whatever height you like. Screw the end supports to the walls at each end. Use drywall anchors if you can’t hit a stud. Then mark the position of the middle supports onto the top and bottom shelves with a square and drill 5/32-in. clearance holes through the shelves. Drive 1-5/8-in. screws through the shelf into the supports. You can apply this same concept to garage storage. See how to build double-decker garage storage shelves here.
The source above is not exactly a tutorial, but it gives you a basic idea of how the author built a Quirky Pallet Art to enhance the look of their old house. You can also find another tutorial at the link below. It shares a step by step procedure for making a wooden pallet sign. The final product is not exactly the same as the one above, but the basic idea is the same.
So that takes care of the center of my shop. I’ll work my way around the perimeter starting at the right wall and moving left. The first item is my rolling plywood cart. I built this a few weeks ago to replace my unsuccessful stationary plywood rack. It’s an 8′ plywood cart that stores full sheets of plywood on one side and off-cuts on the other side. Because it’s on casters I can easily push it outside next to my truck to load it up and also push the entire cart behind the table saw to reduce the distance I need to carry full sheets to be cut down. It’s the design in issue 205 of Wood Magazine.
As your interest in woodworking grows, you’ll want to subscribe to a woodworking magazine. This will help feed your new found obsession with articles on tools, techniques, and woodworking plans. As a print magazine subscriber you’ll also gain access to their database of plans on their websites. Popular magazines include, Woodworkers Journal, Fine Woodworking, and Popular Woodworking.