It might not be the easiest project in this list, but if you already have some experience with wood cutting and joinery, it won’t be any hassle at all. Thanks to the extremely detailed instructions it shouldn’t really be a problem even if you’re not very familiar with woodworking. This could actually be a great project for refining your woodworking skills as a beginner!
The bandsaw has a 6-3/8” resaw capacity. I find this to be enough for my needs but after recently acquiring some larger chunks of a bradford pear tree that came down in a storm I realized it would be nice to have greater resaw capacity just for getting larger chunks into usable sizes. I don’t think that has justified an upgrade to a larger bandsaw or a riser block kit for me though.
Mate, I started watching you after seeing a kerf cutting dado jig out of a drywall screw and a few pieces of scrape. You have gone from strength to strength. Each project bigger and better. But not unachievable to the average home woodworker. Keep up the good work. Your Scetchup tutorials are so easy to follow. I have learnt heaps watching you. Now a year after your big move your going strong. Thank you Jay
The cost of being disorganized is time. It takes me ten times as long to work on a project when I am scouring the room looking for a drill bit, the right screws, or trying to remember where I last used one of my 10 tape measures. Workshop organization is an ongoing project. As you acquire more tools, you have to rearrange your shop to work in storage for those new items. So mobile and modular storage, wherever possible will save you time down the road. Here are some amazing Workshop Organization Ideas that I hope will inspire you!
It’s been a solid year since moving into this house and starting my shop. Nearly everything in my shop is on casters for mobility. In my opinion the most important tool in any woodshop is the table saw so lets start there. My table saw is a SawStop PCS with 52” rip capacity. The attention to detail on this machine is phenomenal. I have the industrial mobile base for it which makes the single heaviest item in my shop one of the easiest to move. The base lifts the entire saw, including the extension wing, several inches with ease. It is actually in the up position in the following image. I also spray painted the location of the extension wing supports on the ground so I can easily locate a familiar position when setting up the saw. Because moving it around the shop on the mobile base is effortless I find myself moving it out of the way frequently when I know I’m not going to be using it for a while. I also keep a couple trash cans near the table saw.
Lumber and supplies are moved in and out of the shop through the front overhead door. To the left of the door are the lumber and plywood storage racks. Across from the lumber rack and to the right of the overhead door is the radial arm saw, miter saw and mortise utilizing a single fence system for all operations. Below and above these are cabinets and storage for misc. power hand tools. Next to the radial arm saw and in the corner is the floor drill press with accessory storage next to it for all drilling operations. Across from the radial arm saw is a separate workstation set up with a small portable table saw and router set-up with storage underneath for routers, bits and accessories.
Here’s a traditional Swedish farm accessory for gunk-laden soles. The dimensions are not critical, but be sure the edges of the slats are fairly sharp?they’re what makes the boot scraper work. Cut slats to length, then cut triangular openings on the side of a pair of 2x2s. A radial arm saw works well for this, but a table saw or band saw will also make the cut. Trim the 2x2s to length, predrill, and use galvanized screws to attach the slats from underneath. If you prefer a boot cleaner that has brushes, check out this clever project.
Drawers are really useful in a wood shop – you can’t have enough. They keep out the dust and with dividers or compartments they can help organize as well. A drawer that is too deep ends up getting filled with anything that fits and becomes a junk drawer, so multiple shallow drawers are better than one deep drawer. However, drawer slides can be expensive so I make my own drawers with built-in drawer slides. In addition to saving costs, if I make multiple cabinets the same width, I can move drawers from one cabinet to another quickly and easily.
The table saw is always connected to my dust collector with a couple pieces of 4” flex hose and some 4” sewer and drain PVC pipe and a homemade blast gate. The port on the table saw is at the rear of the cabinet and this particular area of the shop sees the least amount of foot traffic so I have no problem just leaving the ducting on the floor. I also always have a few other cords on the floor here. I see this as the same principle as walking onto a porch. You know the steps are there so you pick up your feet. I know the pipe is there so I pick up my feet. Not a trip hazard in my opinion.
Manufacturers that produce woodworking tools and materials have got into the content creation game, too, and some will share woodworking plans online. Minwax and Ryobi, for example, provides their plans free of charge, and Rockler offers their woodworking plans for a fee. Seek them out along with the other blogs and you’ll have a handy list of resources you can turn to for any project.