The miter saw itself is a Ridgid 12” sliding miter saw. I spray painted the handle and motor housing black to match the rest of my tools but didn’t do anything with the insert plate. I plan on making a few down the road so I didn’t bother with painting it. The station has a passive dust collection box around the saw. There is a 4” port at the bottom of the box to create an air draft that pulls the dusty air into the box. The larger chips collect behind the saw wherever they land. My main objective here was to get rid of the dusty air. All of the larger dust can be pushed into the dust port once or twice a year after it builds up.
This is not a guide to shop layout. That may, in fact come later, depending on how much time I devote to this web site. These are important issues that you must consider as you design your shop. My shop is in my garage. Even as we were picking out house designs I knew it would be in my garage. That means that there isn’t a time since we decided to build that I haven’t been considering these issues, and planning and changing plans. That is the nature of it. I knew what I would settle for as a minimum, and made sure it was expendable enough to ensure I could change my mind if I needed or wanted.
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One thing I preach is to make use of the area above your head. In my shop, I’ve installed cabinets on the walls that start a few inches over my head and run up to the ceiling. That way they don’t restrict my movements but still provide a lot of extra storage. I’ve also mounted a power bar to the bottom of the cabinets, which makes it really accessible and it can never be blocked. If your cabinets don’t go all the way up to the ceiling, on top is a great place to store long material. For ease of accessibility, smaller items go on the lower shelves while taller items go on the higher shelves.
Drawers are really useful in a wood shop – you can’t have enough. They keep out the dust and with dividers or compartments they can help organize as well. A drawer that is too deep ends up getting filled with anything that fits and becomes a junk drawer, so multiple shallow drawers are better than one deep drawer. However, drawer slides can be expensive so I make my own drawers with built-in drawer slides. In addition to saving costs, if I make multiple cabinets the same width, I can move drawers from one cabinet to another quickly and easily.
My dedicated shop space is about 8′ x 4′, the rest is a one car garage that needs to stay open for my wife’s car. I will sometimes set up some plywood and sawhorses in that space for assembly though. The section that is my dedicated shop has a floor made of 2″x6″ lumber stretched out over joists on top of dirt. It is an old floor filled with knot holes, cracked or broken boards (with temporary plywood screwed over them) and just generally uneven. If I cannot build a shed as my new workshop I will be looking at redoing the floor in my current space. Not sure how I would go about it though.