So that takes care of the center of my shop. I’ll work my way around the perimeter starting at the right wall and moving left. The first item is my rolling plywood cart. I built this a few weeks ago to replace my unsuccessful stationary plywood rack. It’s an 8′ plywood cart that stores full sheets of plywood on one side and off-cuts on the other side. Because it’s on casters I can easily push it outside next to my truck to load it up and also push the entire cart behind the table saw to reduce the distance I need to carry full sheets to be cut down. It’s the design in issue 205 of Wood Magazine.
To corral shelf-dwelling books or DVDs that like to wander, cut 3/4-in.-thick hardwood pieces into 6-in. x 6-in. squares. Use a band saw or jigsaw to cut a slot along one edge (with the grain) that’s a smidgen wider than the shelf thickness. Stop the notch 3/4 in. from the other edge. Finish the bookend and slide it on the shelf. Want to build the shelves, too? We’ve got complete plans for great-looking shelves here.
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The shelf in the first picture is made of red oak plywood. You can choose the wood type, color and design as you like for your project. In case if you need more help understanding this project, you can refer the source link below. It discusses various items used, steps and tips and personal experience of the author who personally built a Zigzag shelf.
I love a good shop tour, but it’s super motivating to me to hear you say that you built it all in a few years on good old-fashioned hard work. About 8 years ago, I lost an office job and began working with my hands, first doing siding and windows, and now installing home media systems. It has completely changed my work ethic, and my motto now is, “If you ain’t sweating, you ain’t working.”
Below the top structure I mounted a long power outlet bar to have a convenient power location for whatever corded tool I am using at the table. Below that is the lower shelf which I built specifically to house my X-Carve CNC machine. This machine has 1000mm rails so making a dedicated cart for it would take up quite a bit of valuable floor space. The idea behind storing it on this shelf was so that I could easily slide it off and place it on the top work surface to use it. However, I haven’t actually removed it from it’s current location yet. I can use it where it is with no problems.
Cut off a 21-in.-long board for the shelves, rip it in the middle to make two shelves, and cut 45-degree bevels on the two long front edges with a router or table saw. Bevel the ends of the other board, cut dadoes, which are grooves cut into the wood with a router or a table saw with a dado blade, cross- wise (cut a dado on scrap and test-fit the shelves first!) and cut it into four narrower boards, two at 1-3/8 in. wide and two at 4 in.
As you can see in the image, this shelf goes on both sides of the corner wall. It looks beautiful and can be used to organize books, trophies, pictures frames and many other things. The strength and design of the shelf depends on how properly you build it. First time workers definitely need some guidance to help them with the process. Therefore, I am including this basic video that I found on YouTube that demonstrates the process of making corner wall wooden shelves.
Here’s a traditional Swedish farm accessory for gunk-laden soles. The dimensions are not critical, but be sure the edges of the slats are fairly sharp?they’re what makes the boot scraper work. Cut slats to length, then cut triangular openings on the side of a pair of 2x2s. A radial arm saw works well for this, but a table saw or band saw will also make the cut. Trim the 2x2s to length, predrill, and use galvanized screws to attach the slats from underneath. If you prefer a boot cleaner that has brushes, check out this clever project.
The table saw is always connected to my dust collector with a couple pieces of 4” flex hose and some 4” sewer and drain PVC pipe and a homemade blast gate. The port on the table saw is at the rear of the cabinet and this particular area of the shop sees the least amount of foot traffic so I have no problem just leaving the ducting on the floor. I also always have a few other cords on the floor here. I see this as the same principle as walking onto a porch. You know the steps are there so you pick up your feet. I know the pipe is there so I pick up my feet. Not a trip hazard in my opinion.
Who doesn’t want to have one awesome and handy wooden desk organizer that not only looks beautiful but can store all your mini office desk items properly? See the picture below. I am sure you will love this one. I have already built one myself as I just could not resist having one at my office. This thing easily stores all my office desk essentials, including pen, pencils, marker, small notebooks, etc. in the most organized way. You can see it yourself.
Here, I am writing about another DIY project that involves the use of an old furniture piece. I think that the idea of reusing and recycling old furniture has got to me. Anyways, I am starting to love it. This project involves using an old door to build a beautiful multi picture frame, as you can see in the image below. This frame looks really wonderful and can be used to hold many pictures at a time.
The bandsaw has a 6-3/8” resaw capacity. I find this to be enough for my needs but after recently acquiring some larger chunks of a bradford pear tree that came down in a storm I realized it would be nice to have greater resaw capacity just for getting larger chunks into usable sizes. I don’t think that has justified an upgrade to a larger bandsaw or a riser block kit for me though.
The lower, far left cabinet houses my planer on bottom. Every drawer slide in this miter saw station is a 24” full extension slide except these. To give just a little bit more room when removing the planer for use I opted for 26” full extension slides here. The planer is a DW735 DeWalt planer. When it was in it’s previous setup I gave more info and thoughts on it which can be found here.
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Isn’t this amazing that instead of having to throw that old furniture piece away, you can now reuse it to build something even more beautiful? If you do not like this particular idea, there are many other re-purposeful furniture items you can build from an old dresser. Just search the internet for other DIY project ideas. Here is a link to the video tutorial that explains the same procedure in a more practical manner that you can easily follow through.
Jay, You gave some vital advise- not to go into debt over a tool. Unfortunately I do owe a little for some of my things about $300.00 worth, but I went from $60,000/year income down to $25,000/year when I retired due to bone CA I had as a teen.( I was only suppose to live 3 month and I am now 54, so guess they were wrong about that.) But with age comes arthritis in the arek9a of surgery and was force to give up my job as a mail carrier. The income drop was and is huge for me. I have paid cash for 90% of my tools, but some i have had to charge. I really only need one more tool which is a Thickness planer. I’m holding out for a sale on the Rigid Planer which has all the features I want. Enough about me. I have watched your shop grow from the first video to this video and it has come out beautifully and a model for others to follow, especially your Miter station. Anyone with that amount of space could easily make it with your plans,or just watching the build video’s. You have utilized every inch of that garage perfectly, and I love the idea of having a rolling storage rack for sheet goods that can be moved to you truck to unload and move back into place. You have come along way in a years time. Maybe I should start making bigger item and sell them out front on my lawn, instead of on Etsy. Best of luck always Jay. PS.- I’m wearing your shirt that say’s” Nothing works unless you do”. It’s my motto now.~Dolly
Once you get your shop organized, you’ll fully realize just how nice it is to be able to find and access things easily as well as have room to work! You'll soon find yourself actually putting tools back where they belong when you are done with them. Whether the shop is where you spend weekdays or weekends, you’ll really appreciate an organized shop.
Fill all holes with wood filler and let dry. Apply additional coats of wood filler as needed. When wood filler is completely dry, sand the project in the direction of the wood grain with 120 grit sandpaper. Vacuum sanded project to remove sanding residue. Remove all sanding residue on work surfaces as well. Wipe project clean with damp cloth. It is always recommended to apply a test coat on a hidden area or scrap piece to ensure color evenness and adhesion. Use primer or wood conditioner as needed.