Their plans are delivered in a PDF format as part of a vlog series. They have regular episodes in the form of “seasons” and “episodes”. Your head will spin with the sheer number of “episodes” on the website. At the time of writing, it is at season 9, episode 933. A small caveat, though, is that you have to subscribe to their newsletter to download the free plans. No biggie. It’s just something to keep in mind.
I really enjoyed this video. I don’t particularly enjoy watching videos every time someone changes the layout of their shop. But, yours is the exception. I know a lot of your fans have probably been asking for a while for you to do a tour of your shop. Glad you waited till it was all finished to do it. You must’ve shot this video before you got your festool tools.
As soon as I came across this tutorial, I didn’t wait any longer to start building one. Some of the items you need for this project are hardwood plywood, saw, glue, nails, drilling machine, etc. The video is very easy to follow for anyone with basic woodworking knowledge and experience. The first source link also includes a step by step procedure in plain English for those, who are not comfortable enough with the video tutorial.
Lumber and supplies are moved in and out of the shop through the front overhead door. To the left of the door are the lumber and plywood storage racks. Across from the lumber rack and to the right of the overhead door is the radial arm saw, miter saw and mortise utilizing a single fence system for all operations. Below and above these are cabinets and storage for misc. power hand tools. Next to the radial arm saw and in the corner is the floor drill press with accessory storage next to it for all drilling operations. Across from the radial arm saw is a separate workstation set up with a small portable table saw and router set-up with storage underneath for routers, bits and accessories.
Begin by cutting off a 10-in. length of the board and setting it aside. Rip the remaining 38-in. board to 6 in. wide and cut five evenly spaced saw kerfs 5/8 in. deep along one face. Crosscut the slotted board into four 9-in. pieces and glue them into a block, being careful not to slop glue into the saw kerfs (you can clean them out with a knife before the glue dries). Saw a 15-degree angle on one end and screw the plywood piece under the angled end of the block.
Plywood and long stock can also be a challenge to store in a shop. When I had an 8' bank of cabinets in my shop, I used to slide my sheet goods in behind it. Now that they are gone, I just stand them up against the wall and use a wedge system to keep them neat and upright. Long, narrow material goes on my lumber rack beside my table saw. I also store dry lumber standing on end in one corner of my bench room.
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French cleats are a simple way to hang things on walls while allowing easy repositioning. One bevelled cleat is fastened to the wall and the other is fastened to whatever you want to hang. One catches the other and gravity does the rest. French cleats are commonly cut at 45 degrees but I prefer to cut mine at around 30 degrees. This makes them easier to lift off the wall (especially way up high) without sacrificing security.
Above my miter saw station along the entire length of the back wall minus the area needed to get into my attic are wasted space garage storage shelves. This is where I throw any household items that don’t have a place in the house and I don’t want taking up space in my shop. I also store empty boxes up there for future shipping purposes as needed. This project was a duplicate of what I made above the garage door shortly after moving into the house.
What is the one thing every woodworker needs? Yes, a workbench. Now that you have or at least I am assuming you have worked on so many woodworking projects, you are close to becoming a professional woodworker. You now probably owe yourself a nice woodworking bench. You should also know that a true woodworker never buys his bench from the market, but always builds one himself. But before you start this project, you should know what a workbench is.
Moving left is my vertical tool area. Most noticeably are the Detroit sports flags on the wall. I grew up just west of Detroit in Livonia Michigan until I was about 14 or 15 when I moved to Mississippi. I absolutely love where I live in Mississippi but you can’t take the sports fan out of a kid. Growing up watching the horrible 1990’s Lions teams really makes me appreciate the current roster.
To corral shelf-dwelling books or DVDs that like to wander, cut 3/4-in.-thick hardwood pieces into 6-in. x 6-in. squares. Use a band saw or jigsaw to cut a slot along one edge (with the grain) that’s a smidgen wider than the shelf thickness. Stop the notch 3/4 in. from the other edge. Finish the bookend and slide it on the shelf. Want to build the shelves, too? We’ve got complete plans for great-looking shelves here.
Manufacturers that produce woodworking tools and materials have got into the content creation game, too, and some will share woodworking plans online. Minwax and Ryobi, for example, provides their plans free of charge, and Rockler offers their woodworking plans for a fee. Seek them out along with the other blogs and you’ll have a handy list of resources you can turn to for any project.