Begin by cutting off a 10-in. length of the board and setting it aside. Rip the remaining 38-in. board to 6 in. wide and cut five evenly spaced saw kerfs 5/8 in. deep along one face. Crosscut the slotted board into four 9-in. pieces and glue them into a block, being careful not to slop glue into the saw kerfs (you can clean them out with a knife before the glue dries). Saw a 15-degree angle on one end and screw the plywood piece under the angled end of the block.
My shop is about 425 square feet, roughly the size of a two-car garage. However, there is a wall running down the middle with a sliding glass door at one end that reduces the openness. It also increases my wall space. Plus, I have all my machinery on one side of the wall, so all the dust and noise stays out of the bench room. In this article, I want to share with you some of the things that make my shop such a nice place to practice my craft and give you ideas of how to make the most of the space you have.
Slice, dice and serve in style on this easy, attractive board. We’ll show you a simple way to dry-fit the parts, scribe the arc and then glue the whole thing together. We used a 4-ft. steel ruler to scribe the arcs, but a yardstick or any thin board would also work. Find complete how-to instructions on this woodworking crafts project here. Also, be sure to use water-resistant wood glue and keep your board out of the dishwasher or it might fall apart. And one more thing: Keep the boards as even as possible during glue-up to minimize sanding later. For great tips on gluing wood, check out this collection.
These things may be tiny in size, but building one is not that easy. It takes some serious woodworking knowledge and skill to build a nice wooden mobile stand. When I first saw one online, I just couldn’t resist thinking of buying one. But when I saw the price, I was forced to rethink. Also, a woodwork lover like me cannot be contained with just one piece and I was not willing to spend on more than one. So instead I decided to build myself one. Yes, it took some doing but the final result was satisfying. Luckily, I found this awesome tutorial online that helped me build my first ever wooden phone holder.
Drill four 5/8-in.-dia. 1/2-in.-deep holes on the large disc?inside the traced circle?then use 5/8-in. dowel centers to transfer the hole locations to the underside of the small disc. Drill four 1/2-in.-deep holes on the underside of the small disc and a 1/2-in.-deep hole in the center of the top for the dowel handle. Glue in the dowels to join the discs, and glue in the handle. We drilled a wood ball for a handle knob, but a screw-on ceramic knob also provides a comfortable, attractive grip.
I built my first platform bed by following the steps mentioned in the tutorial and the end result was everything I expected. It was as beautiful as comfortable and strong. It only cost me around $60 to build this one from the scratch. And if I can build it, anyone can. What you need is a little bit of woodworking experience and a lot of confidence. Collect the items as suggested in the video and start working now.
Likewise, I keep all the tools nearby that are required to make adjustments to my machinery. In the center of my machine shop, I keep metric and imperial wrenches and hex keys, a machinist’s square, a stepped height gauge and a multi-bit screwdriver. I try to store machine-specific accessories such as blades and wrenches within a step of the machine. My table-saw blades are stored on the wall to the left of my table-saw, but I prefer how editor Rob Brown stores his blades.
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Day in and day out we all deal with electricity, but it seems to be some illusive concept that few woodworkers really understand. Electricity drives our tools, and drives our everyday life. Electricity has the versatility to replace many older forms of energy. Without it we would still be using lanterns for light, fires for heat, and oxen for work.
So that takes care of the center of my shop. I’ll work my way around the perimeter starting at the right wall and moving left. The first item is my rolling plywood cart. I built this a few weeks ago to replace my unsuccessful stationary plywood rack. It’s an 8′ plywood cart that stores full sheets of plywood on one side and off-cuts on the other side. Because it’s on casters I can easily push it outside next to my truck to load it up and also push the entire cart behind the table saw to reduce the distance I need to carry full sheets to be cut down. It’s the design in issue 205 of Wood Magazine.
Fill all holes with wood filler and let dry. Apply additional coats of wood filler as needed. When wood filler is completely dry, sand the project in the direction of the wood grain with 120 grit sandpaper. Vacuum sanded project to remove sanding residue. Remove all sanding residue on work surfaces as well. Wipe project clean with damp cloth. It is always recommended to apply a test coat on a hidden area or scrap piece to ensure color evenness and adhesion. Use primer or wood conditioner as needed.