Fill all holes with wood filler and let dry. Apply additional coats of wood filler as needed. When wood filler is completely dry, sand the project in the direction of the wood grain with 120 grit sandpaper. Vacuum sanded project to remove sanding residue. Remove all sanding residue on work surfaces as well. Wipe project clean with damp cloth. It is always recommended to apply a test coat on a hidden area or scrap piece to ensure color evenness and adhesion. Use primer or wood conditioner as needed.
The bandsaw has a 6-3/8” resaw capacity. I find this to be enough for my needs but after recently acquiring some larger chunks of a bradford pear tree that came down in a storm I realized it would be nice to have greater resaw capacity just for getting larger chunks into usable sizes. I don’t think that has justified an upgrade to a larger bandsaw or a riser block kit for me though.
Cut off a 21-in.-long board for the shelves, rip it in the middle to make two shelves, and cut 45-degree bevels on the two long front edges with a router or table saw. Bevel the ends of the other board, cut dadoes, which are grooves cut into the wood with a router or a table saw with a dado blade, cross- wise (cut a dado on scrap and test-fit the shelves first!) and cut it into four narrower boards, two at 1-3/8 in. wide and two at 4 in.
Jay, You gave some vital advise- not to go into debt over a tool. Unfortunately I do owe a little for some of my things about $300.00 worth, but I went from $60,000/year income down to $25,000/year when I retired due to bone CA I had as a teen.( I was only suppose to live 3 month and I am now 54, so guess they were wrong about that.) But with age comes arthritis in the arek9a of surgery and was force to give up my job as a mail carrier. The income drop was and is huge for me. I have paid cash for 90% of my tools, but some i have had to charge. I really only need one more tool which is a Thickness planer. I’m holding out for a sale on the Rigid Planer which has all the features I want. Enough about me. I have watched your shop grow from the first video to this video and it has come out beautifully and a model for others to follow, especially your Miter station. Anyone with that amount of space could easily make it with your plans,or just watching the build video’s. You have utilized every inch of that garage perfectly, and I love the idea of having a rolling storage rack for sheet goods that can be moved to you truck to unload and move back into place. You have come along way in a years time. Maybe I should start making bigger item and sell them out front on my lawn, instead of on Etsy. Best of luck always Jay. PS.- I’m wearing your shirt that say’s” Nothing works unless you do”. It’s my motto now.~Dolly
Who doesn’t want to have one awesome and handy wooden desk organizer that not only looks beautiful but can store all your mini office desk items properly? See the picture below. I am sure you will love this one. I have already built one myself as I just could not resist having one at my office. This thing easily stores all my office desk essentials, including pen, pencils, marker, small notebooks, etc. in the most organized way. You can see it yourself.
Their plans are delivered in a PDF format as part of a vlog series. They have regular episodes in the form of “seasons” and “episodes”. Your head will spin with the sheer number of “episodes” on the website. At the time of writing, it is at season 9, episode 933. A small caveat, though, is that you have to subscribe to their newsletter to download the free plans. No biggie. It’s just something to keep in mind.
The miter saw itself is a Ridgid 12” sliding miter saw. I spray painted the handle and motor housing black to match the rest of my tools but didn’t do anything with the insert plate. I plan on making a few down the road so I didn’t bother with painting it. The station has a passive dust collection box around the saw. There is a 4” port at the bottom of the box to create an air draft that pulls the dusty air into the box. The larger chips collect behind the saw wherever they land. My main objective here was to get rid of the dusty air. All of the larger dust can be pushed into the dust port once or twice a year after it builds up.
The drawers are very simple to make. First, cut the drawer bottoms from ½" plywood. Make them about 1/16" narrower than the distance between the dadoes and full length. Cut strips of solid wood or plywood equal to the inside depth of the drawers you want and cross-cut them to length. I assemble the drawers with glue and nails. Note that to store a 5" tall object, you don’t need a 5"-deep drawer – you just need 5" of headroom.